CQI Cert Exam | CQI Exam Answers

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| Section | Weight | Objectives |
|---|
| Topic 1: Technical Mathematics | 19% | - Algebra
- 1. Linear equations
- 2. Transposition of formulas
- 3. Ratio and proportion
- Basic Shop Math
- 1. Fractions, decimals, and percentages
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Order of operations
- Trigonometry
- 1. Pythagorean theorem
- 2. Trigonometric functions (sine, cosine, tangent)
- 3. Right triangle solutions
- Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Properties of circles, angles, and triangles
- 3. Area, volume, and perimeter calculations
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
|
| Topic 2: Inspection and Test | 33% | - Sampling
- 1. AQL (Acceptable Quality Level)
- 2. Sampling concepts (lot, sample size)
- 3. OC curves
- 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Nondestructive Testing (NDT)
- 1. Liquid penetrant testing
- 2. Magnetic particle testing
- 3. Visual inspection
- Inspection Planning and Processes
- 1. In-Process Inspection (IPI)
- 2. First Article Inspection (FAI)
- 3. Final Inspection
- 4. Receiving Inspection
- Blueprint Reading
- 1. Symbols and abbreviations
- 2. Material and finish specifications
- 3. Drawing types and views
- 4. Dimensioning and tolerancing (GD&T basics)
|
| Topic 3: Quality Assurance | 22% | - Statistical Process Control (SPC)
- 1. Variables and attributes data
- 2. Control charts (X-bar, R, p, c charts)
- 3. Process capability (Cp, Cpk)
- Quality Audits and Documentation
- 1. Record keeping and traceability
- 2. Audit types (internal, external, product, process)
- 3. Document control
- Quality Basics
- 1. Quality management systems (ISO 9001 overview)
- 2. Cost of quality (prevention, appraisal, failure)
- 3. Customer-supplier relations
- Root Cause Analysis and Corrective Action
- 1. Corrective and Preventive Actions (CAPA)
- 2. Nonconforming product control
- 3. 5 Whys, Fishbone diagrams
- 4. Material Review Board (MRB)
|
| Topic 4: Metrology | 26% | - Calibration
- 1. Calibration systems and schedules
- 2. Out-of-calibration procedures
- 3. Traceability to national standards (NIST)
- Common Measurement Tools
- 1. Gauge blocks
- 2. Pin gauges, thread gauges, ring gauges
- 3. Height gauges
- 4. Calipers (dial, digital, vernier)
- 5. Dial indicators
- 6. Micrometers (outside, inside, depth)
- Measurement Techniques
- 1. Linear and dimensional measurement
- 2. Thread measurement
- 3. Angular measurement
- 4. Surface finish measurement
- 5. Gauge R&R (Repeatability and Reproducibility)
- Special Measurement Equipment
- 1. Optical comparators (shadow graphs)
- 2. Surface plates and height standards
- 3. Hardness testers
- 4. Coordinate Measuring Machines (CMM)
- 5. Thread measuring wires
|
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ASQ Certified Quality Inspector Sample Questions (Q74-Q79):
NEW QUESTION # 74
The main reasons for material traceability include:
Response:
- A. Avoid inadvertent mixing of materials
- B. All of the above
- C. Limit economic exposure in recalls
- D. Control use of non-conforming materials
Answer: B
NEW QUESTION # 75
What is the total tolerance of a blueprint dimension that reads 3" .002"?
Response:
- A. 0.002"
- B. 0.003"
- C. 0.001"
- D. 0.004"
Answer: D
NEW QUESTION # 76
The most common method for verification that glass has been annealed is by using which of the following nondestructive test methods?
Response:
- A. Ball impact
- B. Diamond score
- C. Polariscope
- D. Rockwell hardness
Answer: C
NEW QUESTION # 77
According to Juran, the three basic processes used to manage quality are Response:
- A. planning, assurance, and auditing
- B. planning, accounting, and inspection
- C. control, goals, and auditing
- D. planning, control, and improvement
Answer: D
NEW QUESTION # 78
Which of the following is the difference between the true value (master measurement) and the average of the observed measurements of the same part that has the same distribution over the entire measurement range?
Response:
- A. Linearity
- B. Repeatability
- C. Reproducibility
- D. Stability
Answer: A
NEW QUESTION # 79
......
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