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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Nonconforming product control
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Material Review Board (MRB)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)
- Quality Audits and Documentation
  • 1. Document control
  • 2. Audit types (internal, external, product, process)
  • 3. Record keeping and traceability
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Customer-supplier relations
Metrology26%- Measurement Techniques
  • 1. Gauge R&R (Repeatability and Reproducibility)
  • 2. Angular measurement
  • 3. Thread measurement
  • 4. Linear and dimensional measurement
  • 5. Surface finish measurement
- Special Measurement Equipment
  • 1. Coordinate Measuring Machines (CMM)
  • 2. Thread measuring wires
  • 3. Optical comparators (shadow graphs)
  • 4. Hardness testers
  • 5. Surface plates and height standards
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules
- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Micrometers (outside, inside, depth)
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Dial indicators
  • 5. Height gauges
  • 6. Calipers (dial, digital, vernier)
Inspection and Test33%- Sampling
  • 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 2. OC curves
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling concepts (lot, sample size)
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. First Article Inspection (FAI)
  • 3. Final Inspection
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Liquid penetrant testing
  • 3. Magnetic particle testing
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Material and finish specifications
  • 3. Drawing types and views
  • 4. Dimensioning and tolerancing (GD&T basics)
Technical Mathematics19%- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Area, volume, and perimeter calculations
- Trigonometry
  • 1. Right triangle solutions
  • 2. Pythagorean theorem
  • 3. Trigonometric functions (sine, cosine, tangent)
- Algebra
  • 1. Transposition of formulas
  • 2. Linear equations
  • 3. Ratio and proportion
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions

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ASQ Certified Quality Inspector Sample Questions (Q117-Q122):

NEW QUESTION # 117
The draft standard for Quality Control of Microarrays has determined that measuring the fluorescent light intensity of each of the 2500 sites for varieties of 'junk DNA' on each microarray is a reliable quantitative method for inspection of the microarrays.
Once the fluorescently-tagged 'junk DNA' has been washed over the microarray, the 'junk DNA' cannot be reversibly removed. Which best describes this inspection method?
Response:

Answer: C


NEW QUESTION # 118
What is 118º 45' 19.4" minus 106º 51' 19.6"?
Response:

Answer: B


NEW QUESTION # 119
An oscilloscope is best described as an instrument to analyze:
I) If an electrical component is working
II) Power source to see if there is noise on the line or if the line is clean Response:

Answer: B


NEW QUESTION # 120
Comparative testing of finish that involves using finger-feel against a known standard is known as what kind of test?
Response:

Answer: D


NEW QUESTION # 121
A triangle has two sides adjacent to the 90 angle that measure 6 mm and 20 mm. The length of the hypotenuse is Response:

Answer: B


NEW QUESTION # 122
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