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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. 5 Whys, Fishbone diagrams
  • 3. Material Review Board (MRB)
  • 4. Nonconforming product control
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Variables and attributes data
  • 3. Process capability (Cp, Cpk)
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
- Quality Audits and Documentation
  • 1. Document control
  • 2. Audit types (internal, external, product, process)
  • 3. Record keeping and traceability
Technical Mathematics19%- Basic Shop Math
  • 1. Order of operations
  • 2. Fractions, decimals, and percentages
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Algebra
  • 1. Transposition of formulas
  • 2. Linear equations
  • 3. Ratio and proportion
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Pythagorean theorem
  • 3. Right triangle solutions
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
Metrology26%- Common Measurement Tools
  • 1. Calipers (dial, digital, vernier)
  • 2. Micrometers (outside, inside, depth)
  • 3. Gauge blocks
  • 4. Pin gauges, thread gauges, ring gauges
  • 5. Dial indicators
  • 6. Height gauges
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Calibration systems and schedules
  • 3. Out-of-calibration procedures
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Optical comparators (shadow graphs)
  • 3. Hardness testers
  • 4. Surface plates and height standards
  • 5. Coordinate Measuring Machines (CMM)
- Measurement Techniques
  • 1. Thread measurement
  • 2. Angular measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Surface finish measurement
  • 5. Linear and dimensional measurement
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling concepts (lot, sample size)
  • 3. OC curves
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Drawing types and views
  • 4. Material and finish specifications
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. Receiving Inspection
  • 3. In-Process Inspection (IPI)
  • 4. First Article Inspection (FAI)

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ASQ Certified Quality Inspector Sample Questions (Q195-Q200):

NEW QUESTION # 195
A standard micrometer will have how many pitch threads per inch?
Response:

Answer: A


NEW QUESTION # 196
If the number 7.35 is to be rounded to two significant digits, what would the final number become?
Response:

Answer: D


NEW QUESTION # 197
A triangle has two sides adjacent to the 90 angle that measure 6 mm and 20 mm. The length of the hypotenuse is Response:

Answer: D


NEW QUESTION # 198
If 2(x + 4) = x which of the following is true?
Response:

Answer: C


NEW QUESTION # 199
Flowcharts used during tracing strategies are useful in that they:
Response:

Answer: D


NEW QUESTION # 200
......

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