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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Process Optimization | 20% | - Cycle time reduction - Measurement system analysis (MSA/Gage R&R) - Design of Experiments (DOE) - Root cause analysis and corrective action - Lean tools and waste elimination - Value stream mapping - Process capability analysis (Cp, Cpk, Pp, Ppk) - Statistical process control charts (X-bar, R, S, I-MR, p, np, c, u) - Process control and SPC |
| Topic 2: Management and Leadership | 17% | - Performance metrics and balanced scorecard - Team leadership and conflict resolution - Communication and presentation skills - Coaching and mentoring - Risk assessment and management |
| Topic 3: DMAIC | 25% | - Improve: DOE, response surface methodology, optimization - Control: control plans, SPC, feedback monitoring - Define: VOC, VOB, project charter, SIPOC - Measure: data collection, descriptive statistics, graphical analysis - Analyze: hypothesis testing, ANOVA, regression, chi-square |
| Topic 4: Statistical Analysis | 20% | - Non-parametric tests - Inferential statistics and confidence intervals - Descriptive statistics (mean, median, mode, std dev, variance) - Analysis of variance (ANOVA) - Hypothesis testing (t-test, F-test, chi-square test) - Probability distributions (Normal, Binomial, Poisson, Exponential) - Correlation and regression analysis |
| Topic 5: Enterprise-wide Deployment | 6% | - Team performance evaluation - Organization objectives and deployment planning - Systems and change management - Team formation and training |
| Topic 6: DFSS (Design for Six Sigma) | 12% | - Design for reliability and FMEA - QFD (Quality Function Deployment) - IDDOV (Identify, Define, Design, Optimize, Verify) - Design for manufacturability |
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NEW QUESTION # 218
A process shows the following number of defects. Each sample size for this process is 85. 3 8 2 7 7 6 8 8 9 5 Find the control limits.
Answer: A
NEW QUESTION # 219
The two types of data that can be used in Statistical Analysis are Attribute and Variable.
Answer: A
NEW QUESTION # 220
During the ______________ phase of 5S is when we might implement a Red Tag program.
Answer: D
NEW QUESTION # 221
In a series of linked processes and associated feedback loops the product or service flows
________ and the information flows ________.
Answer: A
NEW QUESTION # 222
The word takt is closest to the theory of constraints word:
Answer: D
NEW QUESTION # 223
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