Exam API-936 Flashcards, Clearer API-936 Explanation

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API API-936 Exam Syllabus Topics:

SectionWeightObjectives
Installation Practices30%- Curing and dry-out procedures
  • 1. Heat-up schedules
    • 2. Moisture removal and controlled drying
      - Installation methods
      • 1. Brick lining installation
        • 2. Casting and gunning techniques
          Safety and Standards20%- API standards compliance
          • 1. API inspection standards overview
            • 2. Industry codes and regulations
              - Worksite safety
              • 1. High-temperature environment safety
                • 2. Personal protective equipment (PPE)
                  Inspection and Quality Control25%- Inspection methods
                  • 1. Visual inspection techniques
                    • 2. Non-destructive testing (NDT) basics
                      - Defect identification
                      • 1. Cracking, spalling, and erosion
                        • 2. Failure analysis fundamentals
                          Refractory Materials25%- Material properties and selection
                          • 1. Thermal resistance and conductivity
                            • 2. Chemical resistance and durability
                              - Types of refractory materials
                              • 1. Acidic, basic, and neutral refractories
                                • 2. Castables, bricks, and monolithics

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                                  API Refractory Personnel Sample Questions (Q12-Q17):

                                  NEW QUESTION # 12
                                  Applicator qualification for thin layer erosion resistant lining, each applicator shall pack a test panel of size.

                                  Answer: C


                                  NEW QUESTION # 13
                                  1 solid black is the color of the stripe for the alloy material

                                  Answer: D


                                  NEW QUESTION # 14
                                  Throughout a period of at least 24 hours, test specimens for air-setting, phosphate-bonded castable refractories are:

                                  Answer: C

                                  Explanation:
                                  Air-setting, phosphate-bonded castables rely on a chemical bonding mechanism that activates when exposed to ambient moisture and carbon dioxide. API 936 outlines that these materials should becured in ambient air without being covered, as covering can trap moisture and inhibit the proper development of the chemical bond. Covering or artificially heating during this early curing stage may lead to defects such as cracking or uneven setting.
                                  Theminimum 24-hour air curingperiod ensures sufficient evaporation of excess water and the development of mechanical integrity before any handling, heat exposure, or further processing. Covering these castables may interfere with the air-bonding mechanism and is not recommended.
                                  Reference:
                                  API Std 936, Section 6.3.1: "Air-setting phosphate-bonded refractories shall be air cured, uncovered for at least 24 h." API TR 980, Section on Air-Setting Castables: Emphasizes the importance of allowing unrestricted air exposure during initial set.


                                  NEW QUESTION # 15
                                  Cold wall refractory lined components shall be dried out by heating from:

                                  Answer: B

                                  Explanation:
                                  Cold wall refractory systems are typically backed by steel shells, which are poor at withstanding the thermal stresses that come from reverse heating. API 936 and API TR 980 clearly emphasize thatthe heat-up or dryout process for cold-wall linings must always begin from the hot face- that is, the process-exposed surface.
                                  Heating from thehot faceallows for controlled migration of moisture toward the cold face and eventual venting to the atmosphere. Conversely, heating from the cold face or steel shell side traps moisture between the hot impermeable material and the outer surface, leading to:
                                  Steam buildup
                                  Explosive spalling
                                  Cracks in the material or at the interface with the steel
                                  For these reasons,only the hot facemethod is specified unless the design and dryout plan justify a different method under special engineering review.
                                  Reference:
                                  API Std 936, Section 6.5.2: "Dryout shall be performed from the hot face only unless otherwise specified." API TR 980, Section on "Dryout of Cold Wall Systems": Highlights the mechanisms of vapor movement and the risks of reverse heating.
                                  ASTM C1190(Referenced Method): Supports the use of correct drying schedules and methods.


                                  NEW QUESTION # 16
                                  A group of rock minerals having nearly perfect cleavage in one direction and consisting of thin elastic plates and the most common varieties are muscovite and biotite is called

                                  Answer: A


                                  NEW QUESTION # 17
                                  ......

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