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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Competency
  • 1. Training and development
    • 2. Knowledge and skills requirements
      • 3. Competency verification
        - Process Safety Culture
        • 1. Workforce engagement
          • 2. Leadership and commitment
            • 3. Compliance and standards
              Topic 2: Hazard Identification and Risk Analysis25%- Hazard Assessment Methods
              • 1. HAZOP, What-If, Checklist
                • 2. FMEA, LOPA, Quantitative Risk Analysis
                  - Risk Evaluation and Control
                  • 1. Inherent safety, prevention, mitigation
                    • 2. Risk criteria and prioritization
                      Topic 3: Process Safety Management Systems30%- Asset Integrity and Reliability
                      • 1. Maintenance, inspection, testing
                        • 2. Equipment quality assurance
                          - Process Knowledge Management
                          • 1. Documentation, P&IDs, design basis
                            • 2. Data management and integrity
                              - Management of Change
                              • 1. Risk assessment for changes
                                • 2. Technical and administrative review
                                  - Operating Procedures and Safe Work Practices
                                  • 1. Procedure development and maintenance
                                    • 2. Permit systems, lockout/tagout
                                      Topic 4: Measurement, Audit, and Continuous Improvement15%- Audit and Assessment
                                      • 1. Compliance verification
                                        • 2. System effectiveness evaluation
                                          - Performance Indicators
                                          • 1. Leading and lagging metrics
                                            • 2. Data collection and reporting
                                              Topic 5: Incident Investigation and Learning15%- Learning and Improvement
                                              • 1. Corrective actions implementation
                                                • 2. Knowledge sharing and prevention
                                                  - Investigation Methodology
                                                  • 1. Root cause analysis
                                                    • 2. Evidence collection and analysis

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                                                      AIChE CCPS Process Safety Professional Certification Sample Questions (Q74-Q79):

                                                      NEW QUESTION # 74
                                                      Which of the following are appropriate factors to consider when determining the number of individuals on the incident investigation team? (Select all that apply)

                                                      Answer: B,C

                                                      Explanation:
                                                      According to CCPS guidance on Incident Investigation and Learning , the size and composition of an investigation team must be determined based on the nature and complexity of the incident and the need to ensure an objective, competent, and balanced team . Option A is correct because more complex incidents- especially those involving multiple system failures, significant consequences, or unclear causal chains- require a larger team with diverse technical expertise (e.g., operations, engineering, safety).
                                                      Option D is also correct because CCPS emphasizes that investigation teams must be free from bias and include members with different perspectives to avoid premature conclusions or blame-focused outcomes. A balanced team improves the quality of root cause analysis and ensures credible findings.
                                                      Option B is incorrect because CCPS does not mandate the inclusion of external consultants or insurance agents in every investigation. While external experts may be useful in complex or specialized cases, they are not always required.
                                                      Option C is incorrect because team size should not depend on volunteers , but rather on required competencies and investigation scope. Allowing volunteers to determine team size can lead to inefficiency or lack of needed expertise.
                                                      Ultimately, CCPS stresses that investigation teams should be fit-for-purpose , technically capable, and structured to produce reliable, learning-focused outcomes.


                                                      NEW QUESTION # 75
                                                      Which one of the following characteristics describes an organization that exhibits strong Process Safety Competency?

                                                      Answer: A

                                                      Explanation:
                                                      The correct answer is A because it directly reflects the core definition of Process Safety Competency within the CCPS Risk-Based Process Safety framework.
                                                      Process Safety Competency focuses on ensuring that personnel at all levels possess the knowledge, skills, and abilities required to manage process safety risks effectively . This includes identifying required competencies, assessing current capabilities, and providing structured training and development programs to close any gaps.
                                                      Option A captures this precisely by emphasizing both identification of required skills and implementation of training systems to ensure competency is achieved and maintained.
                                                      Options B and C relate to specific RBPS elements- safe work practices and operating procedures -rather than overall competency. Option D reflects workforce involvement and responsiveness , which is more aligned with safety culture than competency.
                                                      CCPS highlights that strong process safety competency includes initial training, refresher training, verification of understanding, and ongoing development , ensuring that personnel can recognize hazards, follow procedures, and respond appropriately to abnormal situations.
                                                      Ultimately, organizations with strong competency systems are better equipped to prevent incidents through informed decision-making and skilled execution of tasks .


                                                      NEW QUESTION # 76
                                                      Sources of information on previous incidents to be reviewed during a Process Hazard Analysis can include:
                                                      (select all that apply)

                                                      Answer: A,B,C,D

                                                      Explanation:
                                                      The correct answer is A, B, C, and D because CCPS emphasizes that Process Hazard Analysis (PHA) should incorporate comprehensive incident history data from multiple relevant sources to ensure thorough hazard identification and risk evaluation.
                                                      Option A (site operating experience) is critical because it provides direct, first-hand knowledge of past incidents, near misses, and abnormal situations specific to the process being analyzed.
                                                      Option B (other locations within the company) is equally important because similar processes at different sites may have experienced incidents that reveal hazards not yet encountered locally. CCPS strongly encourages sharing lessons learned across sites .
                                                      Option C (publicly available sources) includes databases from industry groups, regulatory bodies, and technical organizations. These sources provide broad industry experience , helping identify rare but high- consequence scenarios.
                                                      Option D (site safety department) is also valid because safety teams often maintain incident records, investigation reports, and lessons learned , making them a key internal resource.
                                                      CCPS stresses that effective PHA depends on leveraging both internal and external knowledge to avoid overlooking hazards. Using diverse information sources improves the ability to identify credible scenarios and implement appropriate safeguards.


                                                      NEW QUESTION # 77
                                                      Which of the following factors affect the ability of a Safety Relief Valve to provide the required overpressure protection on a vessel? (Select all that apply)

                                                      Answer: A,B,D

                                                      Explanation:
                                                      The correct answers are B, D, and E because these factors directly influence the performance, reliability, and capacity of a Safety Relief Valve (SRV), as emphasized in CCPS Mechanical Integrity and pressure relief system design guidance.
                                                      B (inlet and outlet piping design) is critical. Improper inlet piping can cause excessive pressure drop, leading to valve instability or chatter, while poorly designed discharge piping can create backpressure that reduces relieving capacity. CCPS stresses that piping design must meet strict criteria to ensure the valve functions as intended.
                                                      D (material of construction) affects the valve's ability to withstand process conditions such as corrosion, temperature, and chemical compatibility. Incorrect materials can lead to sticking, leakage, or failure to open at the set pressure.
                                                      E (boiling point and temperature of contents) are essential for determining the relieving scenario and required capacity . These properties influence whether the relief is vapor, liquid, or two-phase flow, which directly affects sizing and performance.
                                                      Option A (toxicity) does not affect the mechanical ability of the valve to relieve pressure-it is relevant for consequence analysis, not valve function. C (wind conditions) impacts dispersion after discharge, not the valve's ability to provide overpressure protection.
                                                      CCPS highlights that proper design, installation, and material selection are crucial to ensure reliable pressure relief performance.


                                                      NEW QUESTION # 78
                                                      Which of the following are characteristics of a good Process Safety Culture (check all that apply)?

                                                      Answer: A,C,D,E

                                                      Explanation:
                                                      The correct answers are C, D, E, and F because these align directly with CCPS-defined attributes of a strong process safety culture , which emphasizes leadership, engagement, awareness, and performance monitoring.
                                                      C (involvement of operations and maintenance personnel) reflects workforce engagement, a key CCPS principle. Frontline personnel bring practical knowledge and should actively participate in safety-related decisions.
                                                      D (high awareness of process hazards) is fundamental. A strong culture ensures that all personnel understand hazards, risks, and controls associated with their work.
                                                      E (tracking leading and lagging indicators) demonstrates a commitment to measuring and improving performance. CCPS stresses the importance of both proactive (leading) and reactive (lagging) metrics to manage risk effectively.
                                                      F (visible leadership) is critical. Leadership must actively demonstrate commitment to process safety through actions, communication, and resource allocation.
                                                      Option A is not a cultural characteristic-it relates to equipment capability. B is incorrect because requiring management approval for emergency shutdowns can delay critical safety actions , contradicting CCPS principles that empower personnel to act immediately in unsafe situations.
                                                      Overall, CCPS highlights that a strong process safety culture is built on leadership commitment, workforce involvement, hazard awareness, and continuous performance monitoring .


                                                      NEW QUESTION # 79
                                                      ......

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