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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Management and Leadership | 17% | - Coaching and mentoring - Performance metrics and balanced scorecard - Team leadership and conflict resolution - Communication and presentation skills - Risk assessment and management |
| Topic 2: Process Optimization | 20% | - Root cause analysis and corrective action - Process control and SPC - Lean tools and waste elimination - Statistical process control charts (X-bar, R, S, I-MR, p, np, c, u) - Cycle time reduction - Value stream mapping - Design of Experiments (DOE) - Process capability analysis (Cp, Cpk, Pp, Ppk) - Measurement system analysis (MSA/Gage R&R) |
| Topic 3: DFSS (Design for Six Sigma) | 12% | - Design for reliability and FMEA - Design for manufacturability - IDDOV (Identify, Define, Design, Optimize, Verify) - QFD (Quality Function Deployment) |
| Topic 4: Enterprise-wide Deployment | 6% | - Systems and change management - Team formation and training - Team performance evaluation - Organization objectives and deployment planning |
| Topic 5: DMAIC | 25% | - Control: control plans, SPC, feedback monitoring - Define: VOC, VOB, project charter, SIPOC - Measure: data collection, descriptive statistics, graphical analysis - Analyze: hypothesis testing, ANOVA, regression, chi-square - Improve: DOE, response surface methodology, optimization |
| Topic 6: Statistical Analysis | 20% | - Probability distributions (Normal, Binomial, Poisson, Exponential) - Hypothesis testing (t-test, F-test, chi-square test) - Analysis of variance (ANOVA) - Descriptive statistics (mean, median, mode, std dev, variance) - Inferential statistics and confidence intervals - Correlation and regression analysis - Non-parametric tests |
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NEW QUESTION # 21
For a batch manufacturing process, while assessing short term process variation, which variation category(ies) should one need to focus on? (Note: There are 2 correct answers).
Answer: A,C
NEW QUESTION # 22
Which of these items contribute to what is necessary for successful Kaizen events?
Answer: D
NEW QUESTION # 23
SMED is an acronym for activity that:
Answer: D
NEW QUESTION # 24
A population is bimodal. One hundred samples of size 30 are randomly collected and the 100 sample means are calculated. The distribution of these sample means is:
Answer: A
NEW QUESTION # 25
"A calculated time frame that matches customer demand" is a definition of what Lean Principles term?
Answer: D
NEW QUESTION # 26
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