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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. Material Review Board (MRB)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Corrective and Preventive Actions (CAPA)
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Quality management systems (ISO 9001 overview)
- Quality Audits and Documentation
  • 1. Document control
  • 2. Audit types (internal, external, product, process)
  • 3. Record keeping and traceability
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Variables and attributes data
  • 3. Process capability (Cp, Cpk)
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Drawing types and views
  • 3. Symbols and abbreviations
  • 4. Dimensioning and tolerancing (GD&T basics)
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. First Article Inspection (FAI)
  • 3. Receiving Inspection
  • 4. In-Process Inspection (IPI)
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. OC curves
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
Technical Mathematics19%- Basic Shop Math
  • 1. Order of operations
  • 2. Fractions, decimals, and percentages
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Algebra
  • 1. Linear equations
  • 2. Ratio and proportion
  • 3. Transposition of formulas
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Area, volume, and perimeter calculations
- Trigonometry
  • 1. Right triangle solutions
  • 2. Pythagorean theorem
  • 3. Trigonometric functions (sine, cosine, tangent)
Metrology26%- Special Measurement Equipment
  • 1. Optical comparators (shadow graphs)
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Thread measuring wires
  • 4. Hardness testers
  • 5. Surface plates and height standards
- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Height gauges
  • 3. Calipers (dial, digital, vernier)
  • 4. Gauge blocks
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Dial indicators
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Surface finish measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Thread measurement
  • 5. Angular measurement
- Calibration
  • 1. Calibration systems and schedules
  • 2. Out-of-calibration procedures
  • 3. Traceability to national standards (NIST)

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ASQ Certified Quality Inspector Sample Questions (Q264-Q269):

NEW QUESTION # 264
Solve for y in the equation 4y + 7 = 19.
Response:

Answer: B


NEW QUESTION # 265
When the gage stability error is relatively high for air gage, possible causes are:
Response:

Answer: A


NEW QUESTION # 266
Often inspection stations do not require full time presence. A usual practice is to collect such stations into a __________ so designed that it will occupy the full time of one person.
Response:

Answer: D


NEW QUESTION # 267
What is the total combined length of these four parts in inches expressed as a decimal 1/64 in., 2/9 in., 7/32 in., and 14/27 in?
Response:

Answer: D


NEW QUESTION # 268
Solve for x. 40 - x2 = -8
Response:

Answer: C


NEW QUESTION # 269
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