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API API-510 Exam Syllabus Topics:

Section	Weight	Objectives
Topic 1: Repairs, Alterations, Rerating, and Mechanical Integrity	16%	- Authorization and responsibility for work - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates - Documentation and post-work verification
Topic 2: Design, Materials, and Fabrication Rules	22%	- Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application
Topic 3: Fitness-for-Service, RBI, and Pressure Testing	12%	- API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application
Topic 4: Damage Mechanisms and Corrosion Assessment	22%	- Cracking mechanisms (environmental, fatigue, creep) - Internal, external, and localized corrosion - Damage assessment and prioritization - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation
Topic 5: Inspection Scope, Planning, and Data Evaluation	28%	- TML/CML selection and measurement planning - Records review and baseline data collection - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - Inspection methods and technique selection - Remaining life and corrosion rate calculations

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API Pressure Vessel Inspector Sample Questions (Q104-Q109):

NEW QUESTION # 104
How does API-510 guide the handling of historical pressure vessels that do not fully comply with current standards?

Answer:

Explanation:
API-510 provides guidelines for handling historical pressure vessels that may not fully comply with current standards by offering provisions for grandfathering certain aspects, provided they do not compromise safety. The standard advises on assessing the condition of these vessels through rigorous inspections and determining their fitness for service using current engineering practices. If these vessels can continue to operate safely under their current conditions, they may be allowed to do so with increased monitoring. Otherwise, they must be upgraded or replaced to meet current standards.

NEW QUESTION # 105
Inspection for corrosion under insulation (CUI) shall be considered for externally insulated vessels subject to moisture ingress and that operate between which of the following temperature range?

A. 275°F and 450°F for austenitic stainless steels
B. 10°F and 350°F for carbon and low alloy steels
C. 20°F and 350°F for carbon and low alloy steels
D. 175°F and 350°F for austenitic stainless steels

Answer: C

NEW QUESTION # 106
For proper internal or external visual inspections, surfaces must be:

A. Grit blasted to SA 2
B. Hydro blasted
C. Wire brushed
D. The type of surface preparation depends on individual circumstances and could be any of the above

Answer: C

NEW QUESTION # 107
Temporary repairs to pressure vessels:

A. may remain in place for long periods if approved by the pressure vessel engineer.
B. must be replaced with permanent repairs during the next scheduled shutdown.
C. may remain in place permanently if approved by the pressure vessel engineer and the API authorized pressure vessel inspector.
D. may remain in place for long periods if approved by the API-authorized pressure vessel inspector.

Answer: B

NEW QUESTION # 108
Which of the following will vessel rerating involve:

A. Calculations from either the manufacturer or an owner-user engineer experienced in pressure vessels
B. Calculations from only a manufacturer experienced in pressure vessels
C. Review Inspection records verify the pressure vessel has been in the proposed service previously
D. Use of Non-Code requirements as established in accordance with the alternative rules of API 572

Answer: C

NEW QUESTION # 109
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