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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Process capability (Cp, Cpk)
  • 3. Control charts (X-bar, R, p, c charts)
- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. 5 Whys, Fishbone diagrams
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Nonconforming product control
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
Inspection and Test33%- Blueprint Reading
  • 1. Drawing types and views
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Symbols and abbreviations
  • 4. Material and finish specifications
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. Final Inspection
  • 3. Receiving Inspection
  • 4. First Article Inspection (FAI)
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Liquid penetrant testing
  • 3. Magnetic particle testing
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. AQL (Acceptable Quality Level)
  • 4. OC curves
Technical Mathematics19%- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Order of operations
  • 3. Fractions, decimals, and percentages
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Algebra
  • 1. Transposition of formulas
  • 2. Ratio and proportion
  • 3. Linear equations
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
Metrology26%- Measurement Techniques
  • 1. Angular measurement
  • 2. Thread measurement
  • 3. Linear and dimensional measurement
  • 4. Surface finish measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Thread measuring wires
  • 3. Surface plates and height standards
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Optical comparators (shadow graphs)
- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Calipers (dial, digital, vernier)
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Dial indicators
  • 5. Micrometers (outside, inside, depth)
  • 6. Height gauges

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ASQ Certified Quality Inspector Sample Questions (Q215-Q220):

NEW QUESTION # 215
For random sampling, which of the following is a valid technique in selection samples to inspect?
Response:

Answer: A


NEW QUESTION # 216
Which of the following regarding random sampling is a standard norm?
Response:

Answer: D


NEW QUESTION # 217
In which of the following is the presence of interference bands between the flat and the surface being tested, an indication that the surface is not parallel with the surface of the flat?
Response:

Answer: D


NEW QUESTION # 218
Choose the measuring device that consists of a fixed anvil and a spindle that moves lengthwise as it turns to measure diameter and thickness:
Response:

Answer: D


NEW QUESTION # 219
A rectangle has dimensions 3 5/8 inches and 6 3/4 inches. Find the area of the rectangle to the nearest 0.1 in 22.
Response:

Answer: A


NEW QUESTION # 220
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