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| Section | Weight | Objectives |
|---|
| Topic 1: Technical Mathematics | 19% | - Trigonometry
- 1. Trigonometric functions (sine, cosine, tangent)
- 2. Right triangle solutions
- 3. Pythagorean theorem
- Algebra
- 1. Linear equations
- 2. Transposition of formulas
- 3. Ratio and proportion
- Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
- Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Properties of circles, angles, and triangles
- 3. Area, volume, and perimeter calculations
- Basic Shop Math
- 1. Order of operations
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Fractions, decimals, and percentages
|
| Topic 2: Quality Assurance | 22% | - Quality Basics
- 1. Cost of quality (prevention, appraisal, failure)
- 2. Quality management systems (ISO 9001 overview)
- 3. Customer-supplier relations
- Quality Audits and Documentation
- 1. Document control
- 2. Audit types (internal, external, product, process)
- 3. Record keeping and traceability
- Root Cause Analysis and Corrective Action
- 1. Material Review Board (MRB)
- 2. 5 Whys, Fishbone diagrams
- 3. Nonconforming product control
- 4. Corrective and Preventive Actions (CAPA)
- Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Control charts (X-bar, R, p, c charts)
- 3. Variables and attributes data
|
| Topic 3: Metrology | 26% | - Calibration
- 1. Out-of-calibration procedures
- 2. Calibration systems and schedules
- 3. Traceability to national standards (NIST)
- Common Measurement Tools
- 1. Height gauges
- 2. Dial indicators
- 3. Micrometers (outside, inside, depth)
- 4. Pin gauges, thread gauges, ring gauges
- 5. Calipers (dial, digital, vernier)
- 6. Gauge blocks
- Special Measurement Equipment
- 1. Coordinate Measuring Machines (CMM)
- 2. Thread measuring wires
- 3. Hardness testers
- 4. Surface plates and height standards
- 5. Optical comparators (shadow graphs)
- Measurement Techniques
- 1. Linear and dimensional measurement
- 2. Surface finish measurement
- 3. Angular measurement
- 4. Thread measurement
- 5. Gauge R&R (Repeatability and Reproducibility)
|
| Topic 4: Inspection and Test | 33% | - Blueprint Reading
- 1. Material and finish specifications
- 2. Drawing types and views
- 3. Symbols and abbreviations
- 4. Dimensioning and tolerancing (GD&T basics)
- Sampling
- 1. Sampling concepts (lot, sample size)
- 2. AQL (Acceptable Quality Level)
- 3. OC curves
- 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Inspection Planning and Processes
- 1. Receiving Inspection
- 2. In-Process Inspection (IPI)
- 3. First Article Inspection (FAI)
- 4. Final Inspection
- Nondestructive Testing (NDT)
- 1. Liquid penetrant testing
- 2. Magnetic particle testing
- 3. Visual inspection
|
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ASQ Certified Quality Inspector Sample Questions (Q164-Q169):
NEW QUESTION # 164
What is the standard deviation for the following sample?
32.00, 23.00, 45.00, 30.00, 50.00, 20.00
Response:
- A. 26.67
- B. 0
- C. 11.93
- D. 10.89
Answer: C
NEW QUESTION # 165
The technique used to calibrate a gage block is known as
Response:
- A. ultrasonic
- B. interferometry
- C. magnetic resonance
- D. liquid penetration
Answer: B
NEW QUESTION # 166
A micrometer is used to measure an aluminum part in a fabricator's plant at about 100 degrees Fahrenheit at 11:00 a.m. The customer then uses the same micrometer to test the same part at 72 degrees Fahrenheit at 11:20 a.m.
Which of the following is a certain source of error?
Response:
- A. Variation in test procedure
- B. Variation in environmental conditions
- C. Variation in operators
- D. Measuring equipment
Answer: B
NEW QUESTION # 167
Evidence of which of the following is normally required and can be as simple as retention of certificates and reports of calibration, or as complex as reproduction of the analyses demonstrating the uncertainties claimed for the measurements?
Response:
- A. Reproducibility
- B. Inspection
- C. Traceability
- D. Linearity
Answer: C
NEW QUESTION # 168
Small shifts in a process are more likely to be detected using:
Response:
- A. small sample sizes and less frequent sampling.
- B. large sample sizes and less frequent sampling.
- C. large sample sizes and more frequent sampling.
- D. small sample sizes and more frequent sampling.
Answer: C
NEW QUESTION # 169
......
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