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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Technical Mathematics19%- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Properties of circles, angles, and triangles
- Algebra
  • 1. Transposition of formulas
  • 2. Ratio and proportion
  • 3. Linear equations
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Order of operations
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
Quality Assurance22%- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Customer-supplier relations
- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. Material Review Board (MRB)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Nonconforming product control
Metrology26%- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Optical comparators (shadow graphs)
  • 4. Surface plates and height standards
  • 5. Thread measuring wires
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Thread measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Surface finish measurement
  • 5. Angular measurement
- Common Measurement Tools
  • 1. Height gauges
  • 2. Pin gauges, thread gauges, ring gauges
  • 3. Calipers (dial, digital, vernier)
  • 4. Dial indicators
  • 5. Gauge blocks
  • 6. Micrometers (outside, inside, depth)
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Symbols and abbreviations
  • 3. Material and finish specifications
  • 4. Drawing types and views
- Sampling
  • 1. OC curves
  • 2. AQL (Acceptable Quality Level)
  • 3. Sampling concepts (lot, sample size)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. In-Process Inspection (IPI)
  • 3. Receiving Inspection
  • 4. Final Inspection

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ASQ Certified Quality Inspector Sample Questions (Q137-Q142):

NEW QUESTION # 137
An inspector has been instructed to create a document to record defect information for a new received part. A graphical image of the part is to be included on the form, so the location of the defect can be noted.
What type of document is the inspector expected to create?
Response:

Answer: A


NEW QUESTION # 138
Bilateral tolerance refers to:
Response:

Answer: D


NEW QUESTION # 139
Which of the following indices can only be used when both an upper and a lower tolerance limit are given (bi-lateral tolerances)?
Response:

Answer: B


NEW QUESTION # 140
In this stage of team maturity, members have a clear focus on the purpose of the team, and a sense of satisfaction from the team's achievements:
Response:

Answer: B


NEW QUESTION # 141
If you calculate a Cpk of 0.80 for a particular process, you should:
Response:

Answer: D


NEW QUESTION # 142
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