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API API-936 Exam Syllabus Topics:

Section	Weight	Objectives
Topic 1: Installation Methods & Procedures	20%	- Mixing, batching, and placement techniques - Casting, gunning, ramming, hand packing - Anchors and support systems
Topic 2: Refractory Materials & Qualification	25%	- Types, properties, and specifications - Applicator qualification requirements - Material qualification testing
Topic 3: API STD 936 Core Requirements	30%	- Roles and responsibilities of personnel - Quality control guidelines - Documentation and reporting requirements
Topic 4: Testing & Inspection	15%	- Sample preparation and testing procedures - ASTM test methods (C113, C133, C704, etc.) - Acceptance/rejection criteria
Topic 5: Curing, Drying & Post-Installation	10%	- Curing and firing procedures - Dryout and heating protocols - Defects, repair, and maintenance

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API Refractory Personnel Sample Questions (Q20-Q25):

NEW QUESTION # 20
All the samples for the CCs test must be dried at 220 to 230?C (105 to 110?C) for

A. 18 hrs (overnight)
B. 24 hrs (overnight)
C. 12 hrs (overnight)
D. 20 hrs (overnight)

Answer: B

NEW QUESTION # 21
The welding method utilizing an arc-welding machine in conjunction with a timer and a gun is called

A. Stud weld
B. None of the above
C. V-anchor
D. Footed anchor

Answer: A

NEW QUESTION # 22
Testing to verify that the application equipment and personnel are capable of meeting specified quality standards is called:

A. as-installed testing.
B. material qualification testing.
C. quality control testing.
D. applicator qualification testing.

Answer: D

Explanation:
Applicator qualification testingis a term used in API 936 to describe the testing required to evaluate whether installation equipment and personnel can achieve the required physical properties (e.g., density, strength) in the final refractory. This testing often involves a mock-up or practice panel where variables like rebound, compaction, and finish are assessed.
The objective is to ensure:
Installation consistency across shifts or crews
Operator competence with specific materials
Adequate equipment settings (nozzles, air pressure, etc.)
Applicator qualification must be completed before production installation begins and is separate from material qualification or final as-installed testing.
Reference:
API Std 936, Section 5.2.2 - "Applicator qualifications shall be demonstrated by pre-installation testing using the proposed equipment and methods." API TR 980 - Sections on "Personnel and Equipment Qualification" and "Field Mock-ups"

NEW QUESTION # 23
Plastic refractories with a workability index below the manufacturer's minimum required value shall be:

A. subject to requalification or discard.
B. subject to additional production sample testing.
C. accepted if the material is still workable.
D. mix with additional water or activator.

Answer: A

Explanation:
API Std 936 is very specific about the consequences of failing workability index tests:
"Plastic refractory material that fails to meet the minimum manufacturer's workability index shall be subject to requalification testing or discarded."
- API Std 936, Section 6.4.6
No provision is made for adding water or extending mixing, as this would compromise material performance.
Thus:
A is correct.
B and C violate the standard.
D is not a prescribed corrective action in this case.

NEW QUESTION # 24
For qualification testing, test panels for pneumatic gunning are inclined at a:

A. 60° angle above the horizontal.
B. 90° angle above the horizontal.
C. 30° angle above the horizontal.
D. 45° angle above the horizontal.

Answer: D

Explanation:
When qualifying materials and personnel for gunning applications, the standard test panel orientation is:
"The gunned panels shall be prepared on steel plate forms inclined at 45° to the horizontal."
- API Std 936, Section 6.5.1, Gunning Test Panels
This standardized angle helps evaluate rebound and build-up in conditions that simulate typical applications.

NEW QUESTION # 25
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