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| Section | Weight | Objectives |
|---|
| Technical Mathematics | 19% | - Geometry
- 1. Properties of circles, angles, and triangles
- 2. Area, volume, and perimeter calculations
- 3. Coordinate systems (polar, Cartesian)
- Algebra
- 1. Ratio and proportion
- 2. Transposition of formulas
- 3. Linear equations
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Basic Shop Math
- 1. Arithmetic operations (addition, subtraction, multiplication, division)
- 2. Fractions, decimals, and percentages
- 3. Order of operations
- Trigonometry
- 1. Right triangle solutions
- 2. Pythagorean theorem
- 3. Trigonometric functions (sine, cosine, tangent)
|
| Metrology | 26% | - Common Measurement Tools
- 1. Gauge blocks
- 2. Height gauges
- 3. Pin gauges, thread gauges, ring gauges
- 4. Micrometers (outside, inside, depth)
- 5. Calipers (dial, digital, vernier)
- 6. Dial indicators
- Calibration
- 1. Calibration systems and schedules
- 2. Out-of-calibration procedures
- 3. Traceability to national standards (NIST)
- Special Measurement Equipment
- 1. Surface plates and height standards
- 2. Optical comparators (shadow graphs)
- 3. Hardness testers
- 4. Thread measuring wires
- 5. Coordinate Measuring Machines (CMM)
- Measurement Techniques
- 1. Linear and dimensional measurement
- 2. Angular measurement
- 3. Thread measurement
- 4. Surface finish measurement
- 5. Gauge R&R (Repeatability and Reproducibility)
|
| Quality Assurance | 22% | - Root Cause Analysis and Corrective Action
- 1. Material Review Board (MRB)
- 2. Nonconforming product control
- 3. 5 Whys, Fishbone diagrams
- 4. Corrective and Preventive Actions (CAPA)
- Quality Basics
- 1. Cost of quality (prevention, appraisal, failure)
- 2. Quality management systems (ISO 9001 overview)
- 3. Customer-supplier relations
- Statistical Process Control (SPC)
- 1. Control charts (X-bar, R, p, c charts)
- 2. Variables and attributes data
- 3. Process capability (Cp, Cpk)
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Record keeping and traceability
- 3. Document control
|
| Inspection and Test | 33% | - Sampling
- 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 2. AQL (Acceptable Quality Level)
- 3. Sampling concepts (lot, sample size)
- 4. OC curves
- Inspection Planning and Processes
- 1. Final Inspection
- 2. First Article Inspection (FAI)
- 3. Receiving Inspection
- 4. In-Process Inspection (IPI)
- Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Visual inspection
- 3. Liquid penetrant testing
- Blueprint Reading
- 1. Symbols and abbreviations
- 2. Material and finish specifications
- 3. Drawing types and views
- 4. Dimensioning and tolerancing (GD&T basics)
|
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ASQ Certified Quality Inspector Sample Questions (Q55-Q60):
NEW QUESTION # 55
Express 0.000487 in scientific notation.
Response:
- A. 48.7 x 10-3
- B. 0
- C. 4.87 x 10-4
- D. 487 x 10-2
Answer: C
NEW QUESTION # 56
Solve for y in the equation 4y + 7 = 19.
Response:
- A. Y = 3
- B. Y = 0
- C. 4y = 12
- D. Y = 8
Answer: A
NEW QUESTION # 57
Gages and measuring instruments used on the job that are calibrated must be ultimately traceable to which of the following?
Response:
- A. American Society for Quality
- B. American National Standards Institute
- C. National Institute of Standards and Technology
- D. American Society for Testing and Materials
Answer: C
NEW QUESTION # 58
Advantages of digital scales versus dial and vernier scales are:
Response:
- A. The reduction in cosine error
- B. All of the above
- C. Reduced errors in reading values
- D. A greater number of digits of display resolution
Answer: B
NEW QUESTION # 59
An instrument for measuring, comparing, or checking dimensions by sensing the flow of air through the space between the gage head and the workpiece surface is called which of the following?
Response:
- A. Interferometry
- B. Pneumatic gage
- C. Oscilloscope
- D. Pyrometer
Answer: B
NEW QUESTION # 60
......
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