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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Technical Mathematics19%- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Basic Shop Math
  • 1. Order of operations
  • 2. Fractions, decimals, and percentages
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Pythagorean theorem
  • 3. Right triangle solutions
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Area, volume, and perimeter calculations
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
Topic 2: Quality Assurance22%- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)
- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Nonconforming product control
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Customer-supplier relations
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Process capability (Cp, Cpk)
  • 3. Control charts (X-bar, R, p, c charts)
Topic 3: Metrology26%- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Gauge blocks
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Dial indicators
  • 5. Height gauges
  • 6. Calipers (dial, digital, vernier)
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Calibration systems and schedules
  • 3. Traceability to national standards (NIST)
- Measurement Techniques
  • 1. Thread measurement
  • 2. Angular measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Surface finish measurement
  • 5. Linear and dimensional measurement
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Surface plates and height standards
  • 3. Optical comparators (shadow graphs)
  • 4. Hardness testers
  • 5. Coordinate Measuring Machines (CMM)
Topic 4: Inspection and Test33%- Sampling
  • 1. OC curves
  • 2. AQL (Acceptable Quality Level)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. Sampling concepts (lot, sample size)
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Material and finish specifications
  • 3. Symbols and abbreviations
  • 4. Drawing types and views
- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. In-Process Inspection (IPI)
  • 3. Final Inspection
  • 4. First Article Inspection (FAI)
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing

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ASQ Certified Quality Inspector Sample Questions (Q261-Q266):

NEW QUESTION # 261
Solve for x. -2x + 1 = 20
Response:

Answer: B


NEW QUESTION # 262
What is the total tolerance of a blueprint dimension that reads 3" .002"?
Response:

Answer: D


NEW QUESTION # 263
One of the purposes of the audit scope is to limit the audit investigation by establishing:
Response:

Answer: A


NEW QUESTION # 264
While using a bevel protractor it is important to remember that it only measures the angle between its own parts. This is:
Response:

Answer: C


NEW QUESTION # 265
A machine vision inspection system would not be useful for which of the following applications?
Response:

Answer: D


NEW QUESTION # 266
......

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