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| Section | Weight | Objectives |
|---|
| Quality Assurance | 22% | - Root Cause Analysis and Corrective Action
- 1. 5 Whys, Fishbone diagrams
- 2. Material Review Board (MRB)
- 3. Nonconforming product control
- 4. Corrective and Preventive Actions (CAPA)
- Quality Basics
- 1. Quality management systems (ISO 9001 overview)
- 2. Cost of quality (prevention, appraisal, failure)
- 3. Customer-supplier relations
- Statistical Process Control (SPC)
- 1. Variables and attributes data
- 2. Control charts (X-bar, R, p, c charts)
- 3. Process capability (Cp, Cpk)
- Quality Audits and Documentation
- 1. Record keeping and traceability
- 2. Audit types (internal, external, product, process)
- 3. Document control
|
| Technical Mathematics | 19% | - Algebra
- 1. Transposition of formulas
- 2. Linear equations
- 3. Ratio and proportion
- Trigonometry
- 1. Trigonometric functions (sine, cosine, tangent)
- 2. Right triangle solutions
- 3. Pythagorean theorem
- Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
- Geometry
- 1. Area, volume, and perimeter calculations
- 2. Coordinate systems (polar, Cartesian)
- 3. Properties of circles, angles, and triangles
- Basic Shop Math
- 1. Arithmetic operations (addition, subtraction, multiplication, division)
- 2. Order of operations
- 3. Fractions, decimals, and percentages
|
| Metrology | 26% | - Special Measurement Equipment
- 1. Hardness testers
- 2. Optical comparators (shadow graphs)
- 3. Coordinate Measuring Machines (CMM)
- 4. Surface plates and height standards
- 5. Thread measuring wires
- Calibration
- 1. Traceability to national standards (NIST)
- 2. Calibration systems and schedules
- 3. Out-of-calibration procedures
- Measurement Techniques
- 1. Thread measurement
- 2. Surface finish measurement
- 3. Gauge R&R (Repeatability and Reproducibility)
- 4. Linear and dimensional measurement
- 5. Angular measurement
- Common Measurement Tools
- 1. Height gauges
- 2. Gauge blocks
- 3. Pin gauges, thread gauges, ring gauges
- 4. Dial indicators
- 5. Micrometers (outside, inside, depth)
- 6. Calipers (dial, digital, vernier)
|
| Inspection and Test | 33% | - Sampling
- 1. OC curves
- 2. Sampling concepts (lot, sample size)
- 3. AQL (Acceptable Quality Level)
- 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Blueprint Reading
- 1. Dimensioning and tolerancing (GD&T basics)
- 2. Symbols and abbreviations
- 3. Material and finish specifications
- 4. Drawing types and views
- Inspection Planning and Processes
- 1. Receiving Inspection
- 2. Final Inspection
- 3. In-Process Inspection (IPI)
- 4. First Article Inspection (FAI)
- Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Visual inspection
- 3. Liquid penetrant testing
|
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ASQ Certified Quality Inspector Sample Questions (Q159-Q164):
NEW QUESTION # 159
Which of the following is a type of nondestructive testing?
Response:
- A. Radiation
- B. Tensile
- C. Force
- D. Hardness
Answer: A
NEW QUESTION # 160
8/52 is equal to which of the following?
Response:
- A. 1/45
- B. 3/26
- C. 1/7
- D. 2/13
Answer: D
NEW QUESTION # 161
Which of the following regarding random sampling is a standard norm?
Response:
- A. The selection of any one item from a known population will not have any bearing on the probability of selecting any other item.
- B. All of the above
- C. All potential factors that exist within a population under study have equal representation in the sample.
- D. Every item selected from a known population has an equal chance of being selected.
Answer: B
NEW QUESTION # 162
When a company is establishing evidence of its own metrology capabilities, the most important factor is whether the company Response:
- A. can identify its calibration sources
- B. uses measuring equipment of known accuracy
- C. has certified quality assurance personnel
- D. meets the product schedule requirements
Answer: B
NEW QUESTION # 163
How many cm in 2.6 feet?
Response:
- A. 792.48 cm
- B. 6.604 cm
- C. 79.248 cm
- D. 66.04 cm
Answer: C
NEW QUESTION # 164
......
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