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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Quality management systems (ISO 9001 overview)
- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Material Review Board (MRB)
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Nonconforming product control
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Process capability (Cp, Cpk)
  • 3. Variables and attributes data
Topic 2: Technical Mathematics19%- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Area, volume, and perimeter calculations
- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
Topic 3: Inspection and Test33%- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. Sampling concepts (lot, sample size)
  • 4. OC curves
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Drawing types and views
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Material and finish specifications
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Liquid penetrant testing
  • 3. Visual inspection
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. Receiving Inspection
  • 3. In-Process Inspection (IPI)
  • 4. First Article Inspection (FAI)
Topic 4: Metrology26%- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Calipers (dial, digital, vernier)
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Dial indicators
  • 5. Height gauges
  • 6. Gauge blocks
- Special Measurement Equipment
  • 1. Coordinate Measuring Machines (CMM)
  • 2. Thread measuring wires
  • 3. Optical comparators (shadow graphs)
  • 4. Surface plates and height standards
  • 5. Hardness testers
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Calibration systems and schedules
  • 3. Traceability to national standards (NIST)
- Measurement Techniques
  • 1. Thread measurement
  • 2. Angular measurement
  • 3. Surface finish measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Linear and dimensional measurement

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ASQ Certified Quality Inspector Sample Questions (Q239-Q244):

NEW QUESTION # 239
In general terms, a highly capable process is when the spread of the process is:
Response:

Answer: A


NEW QUESTION # 240
A review of a first piece inspection report for an 8 cavity plastic bottle mold indicates that bottles from six of the eight cavities had a finish diameter of exactly 0.415 inches. The upper specification limit for this dimension is 0.415 inches. The first piece inspection was accepted.
Which of the following types of inspector error best fits this example?
Response:

Answer: C


NEW QUESTION # 241
Convert 7.85 x 105 from scientific notation to floating point notation.
Response:

Answer: B


NEW QUESTION # 242
Which of the following is sampling inspection in which, after each unit is inspected, the decision is made to accept the unit, not accept the unit, or inspect another unit?
Response:

Answer: D


NEW QUESTION # 243
Which of the following types of testing should NOT be used with 100% lot inspection?
Response:

Answer: A


NEW QUESTION # 244
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