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| Section | Weight | Objectives |
|---|
| Quality Assurance | 22% | - Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Record keeping and traceability
- 3. Document control
- Root Cause Analysis and Corrective Action
- 1. Corrective and Preventive Actions (CAPA)
- 2. 5 Whys, Fishbone diagrams
- 3. Nonconforming product control
- 4. Material Review Board (MRB)
- Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Control charts (X-bar, R, p, c charts)
- 3. Variables and attributes data
- Quality Basics
- 1. Cost of quality (prevention, appraisal, failure)
- 2. Customer-supplier relations
- 3. Quality management systems (ISO 9001 overview)
|
| Metrology | 26% | - Common Measurement Tools
- 1. Micrometers (outside, inside, depth)
- 2. Gauge blocks
- 3. Height gauges
- 4. Calipers (dial, digital, vernier)
- 5. Dial indicators
- 6. Pin gauges, thread gauges, ring gauges
- Calibration
- 1. Traceability to national standards (NIST)
- 2. Calibration systems and schedules
- 3. Out-of-calibration procedures
- Measurement Techniques
- 1. Linear and dimensional measurement
- 2. Surface finish measurement
- 3. Angular measurement
- 4. Thread measurement
- 5. Gauge R&R (Repeatability and Reproducibility)
- Special Measurement Equipment
- 1. Hardness testers
- 2. Optical comparators (shadow graphs)
- 3. Surface plates and height standards
- 4. Thread measuring wires
- 5. Coordinate Measuring Machines (CMM)
|
| Technical Mathematics | 19% | - Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Trigonometry
- 1. Trigonometric functions (sine, cosine, tangent)
- 2. Pythagorean theorem
- 3. Right triangle solutions
- Geometry
- 1. Area, volume, and perimeter calculations
- 2. Properties of circles, angles, and triangles
- 3. Coordinate systems (polar, Cartesian)
- Algebra
- 1. Ratio and proportion
- 2. Linear equations
- 3. Transposition of formulas
- Basic Shop Math
- 1. Arithmetic operations (addition, subtraction, multiplication, division)
- 2. Fractions, decimals, and percentages
- 3. Order of operations
|
| Inspection and Test | 33% | - Blueprint Reading
- 1. Dimensioning and tolerancing (GD&T basics)
- 2. Drawing types and views
- 3. Material and finish specifications
- 4. Symbols and abbreviations
- Nondestructive Testing (NDT)
- 1. Liquid penetrant testing
- 2. Magnetic particle testing
- 3. Visual inspection
- Inspection Planning and Processes
- 1. First Article Inspection (FAI)
- 2. Receiving Inspection
- 3. In-Process Inspection (IPI)
- 4. Final Inspection
- Sampling
- 1. AQL (Acceptable Quality Level)
- 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 3. Sampling concepts (lot, sample size)
- 4. OC curves
|
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ASQ Certified Quality Inspector Sample Questions (Q135-Q140):
NEW QUESTION # 135
What is the sum of the three angles in any triangle?
Response:
- A. 190°
- B. 90°
- C. 180°
- D. 360°
Answer: C
NEW QUESTION # 136
What is the lowest common denominator for 5/8 + 7/16 + 3/4?
Response:
Answer: C
NEW QUESTION # 137
In which of the following situations would a balance be recalled before the recalibration due date?
Response:
- A. Prior to a new operator using it
- B. When the balance was moved
- C. None of the above
- D. When test weights are recalibrated
Answer: B
NEW QUESTION # 138
A gage with a set of cartridge or contact gage heads to check several dimensions on a part at the same time is called a(n):
Response:
- A. multidimension gage
- B. match gage
- C. differential gage
- D. venturi gage
Answer: A
NEW QUESTION # 139
Solve for x: 3.29x - 2.07 = 1.79x + 12.93.
Response:
Answer: A
NEW QUESTION # 140
......
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