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| Section | Weight | Objectives |
|---|
| Metrology | 26% | - Measurement Techniques
- 1. Angular measurement
- 2. Linear and dimensional measurement
- 3. Gauge R&R (Repeatability and Reproducibility)
- 4. Surface finish measurement
- 5. Thread measurement
- Calibration
- 1. Traceability to national standards (NIST)
- 2. Calibration systems and schedules
- 3. Out-of-calibration procedures
- Special Measurement Equipment
- 1. Coordinate Measuring Machines (CMM)
- 2. Thread measuring wires
- 3. Hardness testers
- 4. Surface plates and height standards
- 5. Optical comparators (shadow graphs)
- Common Measurement Tools
- 1. Pin gauges, thread gauges, ring gauges
- 2. Height gauges
- 3. Micrometers (outside, inside, depth)
- 4. Calipers (dial, digital, vernier)
- 5. Gauge blocks
- 6. Dial indicators
|
| Technical Mathematics | 19% | - Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Geometry
- 1. Area, volume, and perimeter calculations
- 2. Coordinate systems (polar, Cartesian)
- 3. Properties of circles, angles, and triangles
- Algebra
- 1. Linear equations
- 2. Ratio and proportion
- 3. Transposition of formulas
- Basic Shop Math
- 1. Order of operations
- 2. Fractions, decimals, and percentages
- 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Trigonometry
- 1. Pythagorean theorem
- 2. Trigonometric functions (sine, cosine, tangent)
- 3. Right triangle solutions
|
| Inspection and Test | 33% | - Inspection Planning and Processes
- 1. Final Inspection
- 2. Receiving Inspection
- 3. First Article Inspection (FAI)
- 4. In-Process Inspection (IPI)
- Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Liquid penetrant testing
- 3. Visual inspection
- Sampling
- 1. AQL (Acceptable Quality Level)
- 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 3. OC curves
- 4. Sampling concepts (lot, sample size)
- Blueprint Reading
- 1. Symbols and abbreviations
- 2. Dimensioning and tolerancing (GD&T basics)
- 3. Material and finish specifications
- 4. Drawing types and views
|
| Quality Assurance | 22% | - Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Variables and attributes data
- 3. Control charts (X-bar, R, p, c charts)
- Quality Basics
- 1. Cost of quality (prevention, appraisal, failure)
- 2. Customer-supplier relations
- 3. Quality management systems (ISO 9001 overview)
- Quality Audits and Documentation
- 1. Record keeping and traceability
- 2. Document control
- 3. Audit types (internal, external, product, process)
- Root Cause Analysis and Corrective Action
- 1. Material Review Board (MRB)
- 2. Corrective and Preventive Actions (CAPA)
- 3. Nonconforming product control
- 4. 5 Whys, Fishbone diagrams
|
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ASQ Certified Quality Inspector Sample Questions (Q113-Q118):
NEW QUESTION # 113
In which of the following situations would a balance be recalled before the recalibration due date?
Response:
- A. Prior to a new operator using it
- B. When test weights are recalibrated
- C. None of the above
- D. When the balance was moved
Answer: D
NEW QUESTION # 114
Which of the following hardness tests is best suited for plastic and rubber?
Response:
- A. Brinell
- B. Durometer
- C. Rockwell B
- D. Rockwell C
Answer: B
NEW QUESTION # 115
Which of the following measures the preciseness of observations taken under the same conditions, which is achieved by computing the variance of such observations?
Response:
- A. Repeatability
- B. Linearity
- C. Reproducibility
- D. Stability
Answer: A
NEW QUESTION # 116
In general terms, a highly capable process is when the spread of the process is:
Response:
- A. Substantially less than the specification limits
- B. The same as the specification limits
- C. Substantially less than the control limits
- D. Equal to or greater than the control limits
Answer: A
NEW QUESTION # 117
What is the scientific notation for 445.5?
Response:
- A. 4.455 x 102
- B. -4.455 x 102
- C. 4.455 x 10-2
- D. -4.455 x 10-2
Answer: A
NEW QUESTION # 118
......
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