CQI Exam Bootcamp | CQI Free Learning Cram

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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Calibration
  • 1. Out-of-calibration procedures
  • 2. Calibration systems and schedules
  • 3. Traceability to national standards (NIST)
- Special Measurement Equipment
  • 1. Coordinate Measuring Machines (CMM)
  • 2. Thread measuring wires
  • 3. Optical comparators (shadow graphs)
  • 4. Hardness testers
  • 5. Surface plates and height standards
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Linear and dimensional measurement
  • 3. Angular measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Thread measurement
- Common Measurement Tools
  • 1. Pin gauges, thread gauges, ring gauges
  • 2. Height gauges
  • 3. Gauge blocks
  • 4. Calipers (dial, digital, vernier)
  • 5. Micrometers (outside, inside, depth)
  • 6. Dial indicators
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Visual inspection
  • 3. Magnetic particle testing
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. OC curves
  • 4. Sampling concepts (lot, sample size)
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. First Article Inspection (FAI)
  • 3. In-Process Inspection (IPI)
  • 4. Receiving Inspection
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Symbols and abbreviations
  • 3. Drawing types and views
  • 4. Material and finish specifications
Technical Mathematics19%- Algebra
  • 1. Transposition of formulas
  • 2. Linear equations
  • 3. Ratio and proportion
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Order of operations
  • 3. Fractions, decimals, and percentages
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Trigonometry
  • 1. Pythagorean theorem
  • 2. Right triangle solutions
  • 3. Trigonometric functions (sine, cosine, tangent)
Quality Assurance22%- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Process capability (Cp, Cpk)
  • 3. Variables and attributes data
- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Material Review Board (MRB)
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Document control
  • 3. Audit types (internal, external, product, process)

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ASQ Certified Quality Inspector Sample Questions (Q207-Q212):

NEW QUESTION # 207
The micrometer happens to be open at .950. Your task is to measure the thickness of a piano wire. You close the majority of the gap before you put the micrometer on the wire by:
Response:

Answer: A


NEW QUESTION # 208
Convert 7.85 x 105 from scientific notation to floating point notation.
Response:

Answer: D


NEW QUESTION # 209
Reading a dial indicator from an angle produces a common measurement error known as Response:

Answer: D


NEW QUESTION # 210
While using a bevel protractor it is important to remember that it only measures the angle between its own parts. This is:
Response:

Answer: C


NEW QUESTION # 211
Which of the following scales applies to the chi-square test?
Response:

Answer: C


NEW QUESTION # 212
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