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| Section | Weight | Objectives |
|---|
| Topic 1: Quality Assurance and Improvement | 23% | - Quality systems and tools
- 1. 7 QC tools, problem solving, CAPA
- 2. Quality management principles, audits, documentation
- Process control and capability
- 1. Control charts for variables and attributes
- 2. Cp, Cpk, Ppk, process analysis
|
| Topic 2: Inspection and Test | 32% | - Testing methods
- 1. Nonconforming material control and MRB
- 2. Destructive, nondestructive (NDT), hardness testing
- Sampling and inspection
- 1. First article, receiving, in-process, final inspection
- 2. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Technical documentation
- 1. Blueprint reading, GD&T symbols and rules
- 2. Specifications, standards, and drawing interpretation
|
| Topic 3: Metrology | 26% | - Calibration and traceability
- 1. Measurement System Analysis (MSA, Gage R&R)
- 2. Calibration standards and procedures
- Measurement instruments
- 1. Attribute gauges: go/no-go, thread gauges
- 2. Surface measurement, optical tools
- 3. Variable gauges: micrometers, calipers, CMMs
|
| Topic 4: Technical Mathematics | 19% | - Basic shop math
- 1. Algebra, geometry, trigonometry applications
- 2. Fractions, decimals, percentages, conversions
- Basic statistics
- 1. Mean, median, mode, range, standard deviation
- 2. Normal distribution concepts
|
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ASQ Certified Quality Inspector Sample Questions (Q79-Q84):
NEW QUESTION # 79
An aerial tower lift truck has just arrived at the inspector's shop to review a craze in the filament wound composite on the bottom side of the boom to see if there is hazardous structural damage. The center of the craze is 35 feet from the bucket. The inspector has to measure the maximum diameter of the craze.
The caliper is dimensioned in millimeters. The maintenance chart is given here:


What classification should the inspector provide for this boom damage? Response:
- A. Critical
- B. Major
- C. None of the above. The graph does not cover the region and craze size observed.
- D. Minor
Answer: D
NEW QUESTION # 80
Which of the following is a component of an attribute (data) sampling plan?
Response:
- A. Unit is inspected by its proximity to specifications
- B. Inspection method is more sophisticated
- C. Smaller sample size can be utilized
- D. Items are classified as Percent Defective
Answer: D
NEW QUESTION # 81
The different measures for dispersion include which of the following?
Response:
- A. Mode, Range, Variance, Standard deviation.
- B. Range, Variance, Standard deviation.
- C. Range, Standard deviation and mode
- D. Variance, Standard deviation and mode.
Answer: B
NEW QUESTION # 82
Solve for x. 40 - x2 = -8
Response:
- A. 5.7
- B. 6.9
- C. -5.7
- D. -6.9
Answer: B
NEW QUESTION # 83
The inspector is presented with the above drawing of a component. What is the maximum thickness that element Q may be?

Response:
- A. 0.701
- B. 0.703
- C. Wall thickness is a uniform 0.850
- D. 0.7496
Answer: B
NEW QUESTION # 84
......
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