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ASQ CQI Exam Syllabus Topics:

Section	Weight	Objectives
Topic 1: Quality Assurance and Improvement	23%	- Quality systems and tools 1. 7 QC tools, problem solving, CAPA 2. Quality management principles, audits, documentation - Process control and capability 1. Control charts for variables and attributes 2. Cp, Cpk, Ppk, process analysis
Topic 2: Metrology	26%	- Measurement instruments 1. Variable gauges: micrometers, calipers, CMMs 2. Surface measurement, optical tools 3. Attribute gauges: go/no-go, thread gauges - Calibration and traceability 1. Calibration standards and procedures 2. Measurement System Analysis (MSA, Gage R&R)
Topic 3: Inspection and Test	32%	- Technical documentation 1. Specifications, standards, and drawing interpretation 2. Blueprint reading, GD&T symbols and rules - Sampling and inspection 1. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9) 2. First article, receiving, in-process, final inspection - Testing methods 1. Destructive, nondestructive (NDT), hardness testing 2. Nonconforming material control and MRB
Topic 4: Technical Mathematics	19%	- Basic shop math 1. Fractions, decimals, percentages, conversions 2. Algebra, geometry, trigonometry applications - Basic statistics 1. Normal distribution concepts 2. Mean, median, mode, range, standard deviation

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ASQ Certified Quality Inspector Sample Questions (Q219-Q224):

NEW QUESTION # 219
In general terms, a highly capable process is when the spread of the process is:
Response:

A. Substantially less than the control limits
B. Substantially less than the specification limits
C. The same as the specification limits
D. Equal to or greater than the control limits

Answer: B

NEW QUESTION # 220
You are on the production floor of a saw blade factory performing spot verifications of the in-process quality checks. At the saw-body grinding station the operator is verifying the plate thickness to +/- .005" with a pair of micrometers that are accurate to +/- .002".
What can you conclude about this in-process quality check?
Response:

A. The check is acceptable because the micrometers have a higher resolution than the required specification.
B. Statistically, the odds of a saw blade not meeting the specification and not being caught at this stage are acceptable.
C. The check is acceptable because a later quality check will weed out any saw blades that are out of specification.
D. The micrometers selected by the operator don't have the required resolution to determine if parts are in or out of specification.

Answer: D

NEW QUESTION # 221
Of the following, which is used to accelerate the forming phase of team development?
Response:

A. Defining technical process
B. Documenting and reviewing the team's goal
C. Defining action items, responsibilities, and timing
D. Team-building exercise

Answer: D

NEW QUESTION # 222
The micrometer happens to be open at .950. Your task is to measure the thickness of a piano wire. You close the majority of the gap before you put the micrometer on the wire by:
Response:

A. twirling the micrometer in a horizontal position.
B. rolling the thimble across the surface plate.
C. twirling the micrometer in a vertical position.
D. rolling the thimble along your hand or arm.

Answer: D

NEW QUESTION # 223
Energy dispersive X-ray diffraction (EDXRD) is suitable for semi-quantitative identification of crystals. An example of a quality assurance application includes detecting counterfeit pharmaceuticals masquerading as "expired' product.
During the inspection, the pharmaceuticals remain in their bottles and are identified by the crystal structure, i.e. the presence or absence of peaks in the x-ray diffraction pattern.
Which best describes this inspection technique?
Response:

A. Destructive, variable inspection
B. Non-destructive, attribute inspection
C. Destructive, attribute inspection
D. Non-destructive, variable inspection

Answer: B

NEW QUESTION # 224
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