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| Section | Weight | Objectives |
|---|
| Topic 1: Metrology | 26% | - Measurement Techniques
- 1. Surface finish measurement
- 2. Thread measurement
- 3. Angular measurement
- 4. Gauge R&R (Repeatability and Reproducibility)
- 5. Linear and dimensional measurement
- Common Measurement Tools
- 1. Gauge blocks
- 2. Calipers (dial, digital, vernier)
- 3. Pin gauges, thread gauges, ring gauges
- 4. Height gauges
- 5. Dial indicators
- 6. Micrometers (outside, inside, depth)
- Calibration
- 1. Calibration systems and schedules
- 2. Out-of-calibration procedures
- 3. Traceability to national standards (NIST)
- Special Measurement Equipment
- 1. Thread measuring wires
- 2. Hardness testers
- 3. Surface plates and height standards
- 4. Optical comparators (shadow graphs)
- 5. Coordinate Measuring Machines (CMM)
|
| Topic 2: Technical Mathematics | 19% | - Algebra
- 1. Ratio and proportion
- 2. Transposition of formulas
- 3. Linear equations
- Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Area, volume, and perimeter calculations
- 3. Properties of circles, angles, and triangles
- Trigonometry
- 1. Right triangle solutions
- 2. Trigonometric functions (sine, cosine, tangent)
- 3. Pythagorean theorem
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Basic Shop Math
- 1. Fractions, decimals, and percentages
- 2. Order of operations
- 3. Arithmetic operations (addition, subtraction, multiplication, division)
|
| Topic 3: Quality Assurance | 22% | - Quality Basics
- 1. Customer-supplier relations
- 2. Cost of quality (prevention, appraisal, failure)
- 3. Quality management systems (ISO 9001 overview)
- Statistical Process Control (SPC)
- 1. Variables and attributes data
- 2. Control charts (X-bar, R, p, c charts)
- 3. Process capability (Cp, Cpk)
- Root Cause Analysis and Corrective Action
- 1. Nonconforming product control
- 2. Material Review Board (MRB)
- 3. Corrective and Preventive Actions (CAPA)
- 4. 5 Whys, Fishbone diagrams
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Document control
- 3. Record keeping and traceability
|
| Topic 4: Inspection and Test | 33% | - Blueprint Reading
- 1. Drawing types and views
- 2. Dimensioning and tolerancing (GD&T basics)
- 3. Symbols and abbreviations
- 4. Material and finish specifications
- Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Visual inspection
- 3. Liquid penetrant testing
- Inspection Planning and Processes
- 1. First Article Inspection (FAI)
- 2. Final Inspection
- 3. In-Process Inspection (IPI)
- 4. Receiving Inspection
- Sampling
- 1. OC curves
- 2. AQL (Acceptable Quality Level)
- 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 4. Sampling concepts (lot, sample size)
|
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ASQ Certified Quality Inspector Sample Questions (Q114-Q119):
NEW QUESTION # 114
Which of the following measurement technique applications is a telescoping gauge that is subsequently measured with calipers used for?
Response:
- A. Transfer gauging of a hole
- B. Direct measurement of concentricity
- C. Checking pitch
- D. Differential gauging of a taper on an orthopedic part
Answer: C
NEW QUESTION # 115
Software Requirements Traceability Matrix
This Software Requirements Traceability Matrix for a satellite is an example of which of the following:

I) Software flow chart II) Functional checks chart III) Software verification test IV) 100% software inspection verify that command times of 0.1, 0.2, 5.0, 9.9 and 10.0 seconds are included in tests. Inspect time tags in their output streams. Response:
- A. 100% software inspection verify that command times of 0.1, 0.2, 5.0, 9.9 and 10.0 seconds are included in tests. Inspect time tags in their output streams.
- B. Functional checks start and software verification test
- C. Software flow chart
- D. All of the above
Answer: D
NEW QUESTION # 116
The primary goal of a calibration system is:
Response:
- A. to certify measuring devices
- B. to determine calibration intervals
- C. the elimination of measurement error
- D. to compare measuring devices
Answer: C
NEW QUESTION # 117
What is the scientific notation for 33,885.25?
Response:
- A. -3.388525 x 104
- B. 3.388525 x 104
- C. -3.388525 x 10-4
- D. 3.388525 x 10-4
Answer: B
NEW QUESTION # 118
A system is best defined as
Response:
- A. A network of interdependent components that work together to accomplish a goal.
- B. Systems are the same thing as processes
- C. Deming's theory of profound knowledge
- D. A network of independent components made up of processes, people, and procedures
Answer: A
NEW QUESTION # 119
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