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| Section | Weight | Objectives |
|---|
| Topic 1: Refractory Materials & Qualification | 25% | - Material qualification testing - Types, properties, and specifications - Applicator qualification requirements
|
| Topic 2: API STD 936 Core Requirements | 30% | - Documentation and reporting requirements - Roles and responsibilities of personnel - Quality control guidelines
|
| Topic 3: Testing & Inspection | 15% | - Sample preparation and testing procedures - ASTM test methods (C113, C133, C704, etc.) - Acceptance/rejection criteria
|
| Topic 4: Curing, Drying & Post-Installation | 10% | - Dryout and heating protocols - Defects, repair, and maintenance - Curing and firing procedures
|
| Topic 5: Installation Methods & Procedures | 20% | - Mixing, batching, and placement techniques - Anchors and support systems - Casting, gunning, ramming, hand packing
|
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API Refractory Personnel Sample Questions (Q13-Q18):
NEW QUESTION # 13
The vessel downstream of the reactor used to separate different product fractions is called
- A. Fractionator of FCCU
- B. None of the above
- C. Standpipe of FCCU
- D. Transfer line of FCCU
Answer: A
NEW QUESTION # 14
The contractor on a field vibration casting job is preparing for a continuous pour that will last for three 12- hour shifts. The weather report predicts a nighttime low temperature of 35°F (2°C). How should the contractor be prepared?
- A. Have the castable dry mix heated to >50°F (10°C)
- B. Keep the install material and shell >50°F (10°C)
- C. Make no special preparations
- D. Be ready to stop pouring if the temperature drops below 35°F (2°C)
Answer: B
Explanation:
API TR 980 explicitly defines the minimum temperature requirements for castable installation:
"Installation should not proceed if the ambient temperature, substrate temperature, or material temperature is below 50°F (10°C). The material and substrate must be maintained at or above this temperature throughout the placement and curing process."
- TR 980, Section 4.5.1 Cold Weather Installation
Therefore:
Option D is correct as it meets the standard.
Option A is partially correct but does not include the shell or ambient temperature.
Option B is incorrect-work should not start if temperature cannot be maintained.
Option C is incorrect and contradicts API guidance.
NEW QUESTION # 15
Cristobalite is an important constituent of
- A. Insulating brick
- B. Silica brick
- C. Magnesia brick
- D. Alumina bricks
Answer: B
NEW QUESTION # 16
What temperature is required to form a permanent bond in phosphate-bonded plastic refractory?
- A. 500°F to 700°F (260°C and 370°C)
- B. 300°F to 500°F (150°C and 260°C)
- C. 100°F to 300°F (38°C and 150°C)
- D. 50°F to 100°F (10°C and 38°C)
Answer: A
Explanation:
Phosphate-bonded plastic refractories develop their final bonding during high-temperature exposure. As described in TR 980:
"Phosphate-bonded plastics require temperatures between 500°F and 700°F (260°C and 370°C) to form a permanent ceramic bond."
- API TR 980, Section 5.2.3
NEW QUESTION # 17
The functions of refractories include resistance to other destructive influences such as abrasion, pressure, chemical attack, and or rapid changes in temperature is called.
- A. Primary function
- B. None of the above
- C. Secondary function
- D. Tertiary function
Answer: C
NEW QUESTION # 18
......
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