CQI Formal Test | Examinations CQI Actual Questions

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| Section | Weight | Objectives |
|---|
| Technical Mathematics | 19% | - Geometry
- 1. Properties of circles, angles, and triangles
- 2. Coordinate systems (polar, Cartesian)
- 3. Area, volume, and perimeter calculations
- Trigonometry
- 1. Right triangle solutions
- 2. Trigonometric functions (sine, cosine, tangent)
- 3. Pythagorean theorem
- Algebra
- 1. Ratio and proportion
- 2. Transposition of formulas
- 3. Linear equations
- Basic Shop Math
- 1. Arithmetic operations (addition, subtraction, multiplication, division)
- 2. Fractions, decimals, and percentages
- 3. Order of operations
- Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
|
| Quality Assurance | 22% | - Quality Basics
- 1. Customer-supplier relations
- 2. Quality management systems (ISO 9001 overview)
- 3. Cost of quality (prevention, appraisal, failure)
- Quality Audits and Documentation
- 1. Document control
- 2. Record keeping and traceability
- 3. Audit types (internal, external, product, process)
- Statistical Process Control (SPC)
- 1. Control charts (X-bar, R, p, c charts)
- 2. Variables and attributes data
- 3. Process capability (Cp, Cpk)
- Root Cause Analysis and Corrective Action
- 1. Corrective and Preventive Actions (CAPA)
- 2. Material Review Board (MRB)
- 3. Nonconforming product control
- 4. 5 Whys, Fishbone diagrams
|
| Metrology | 26% | - Calibration
- 1. Calibration systems and schedules
- 2. Traceability to national standards (NIST)
- 3. Out-of-calibration procedures
- Common Measurement Tools
- 1. Dial indicators
- 2. Pin gauges, thread gauges, ring gauges
- 3. Gauge blocks
- 4. Height gauges
- 5. Micrometers (outside, inside, depth)
- 6. Calipers (dial, digital, vernier)
- Special Measurement Equipment
- 1. Surface plates and height standards
- 2. Coordinate Measuring Machines (CMM)
- 3. Optical comparators (shadow graphs)
- 4. Hardness testers
- 5. Thread measuring wires
- Measurement Techniques
- 1. Thread measurement
- 2. Linear and dimensional measurement
- 3. Surface finish measurement
- 4. Gauge R&R (Repeatability and Reproducibility)
- 5. Angular measurement
|
| Inspection and Test | 33% | - Sampling
- 1. Sampling concepts (lot, sample size)
- 2. AQL (Acceptable Quality Level)
- 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 4. OC curves
- Blueprint Reading
- 1. Material and finish specifications
- 2. Symbols and abbreviations
- 3. Drawing types and views
- 4. Dimensioning and tolerancing (GD&T basics)
- Nondestructive Testing (NDT)
- 1. Liquid penetrant testing
- 2. Magnetic particle testing
- 3. Visual inspection
- Inspection Planning and Processes
- 1. Final Inspection
- 2. In-Process Inspection (IPI)
- 3. Receiving Inspection
- 4. First Article Inspection (FAI)
|
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ASQ Certified Quality Inspector Sample Questions (Q256-Q261):
NEW QUESTION # 256
Gages and measuring instruments used on the job that are calibrated must be ultimately traceable to which of the following?
Response:
- A. National Institute of Standards and Technology
- B. American National Standards Institute
- C. American Society for Testing and Materials
- D. American Society for Quality
Answer: A
NEW QUESTION # 257
Which of the following is a method for determining behavior of materials under axial stretch loading?
Response:
- A. Force
- B. Tensile
- C. Metallography
- D. Hardness
Answer: B
NEW QUESTION # 258
Energy dispersive X-ray diffraction (EDXRD) is suitable for semi-quantitative identification of crystals. An example of a quality assurance application includes detecting counterfeit pharmaceuticals masquerading as "expired' product.
During the inspection, the pharmaceuticals remain in their bottles and are identified by the crystal structure, i.e. the presence or absence of peaks in the x-ray diffraction pattern.
Which best describes this inspection technique?
Response:
- A. Destructive, attribute inspection
- B. Non-destructive, attribute inspection
- C. Non-destructive, variable inspection
- D. Destructive, variable inspection
Answer: B
NEW QUESTION # 259

How many US gallons are required to fill a rectangular tank 2/3 full that is 180 cm long, 60 cm wide, and 90 cm deep? Response:
- A. 648.00
- B. 972.00
- C. 256.77
- D. 171.18
Answer: D
NEW QUESTION # 260
What is the coefficient of the following number written in scientific notation: 1.43 x 1011?
Response:
- A. 0
- B. 1
- C. 143,000,000,000
- D. 1.43
Answer: D
NEW QUESTION # 261
......
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