L5M9 - Operations Management–The Best Training Pdf

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CIPS L5M9 Exam Syllabus Topics:

SectionObjectives
Operations Strategy and Performance- Operations strategy development
  • 1. Top-down vs bottom-up strategy perspectives
    • 2. Stages of operations strategy evolution
      - Order winners and order qualifiers
      • 1. Competitive positioning through operations capability
        Quality and Reliability Management- Total Quality Management (TQM)
        • 1. Quality assurance vs total quality
          - Failure prevention and recovery
          • 1. Maintenance strategies and reliability improvement
            • 2. Failure measurement and impact
              • 3. Failure Mode and Effects Analysis (FMEA)
                Operations Processes and Systems- Process design and analysis
                • 1. Types of operations: manufacturing and services
                  • 2. Input–transformation–output model
                    - Four Vs of operations
                    • 1. Variety
                      • 2. Variation in demand
                        • 3. Volume
                          • 4. Visibility
                            Performance Improvement in Operations- Continuous improvement approaches
                            • 1. Process improvement methodologies
                              • 2. Business process re-engineering
                                - Performance measurement and benchmarking
                                • 1. Setting performance targets
                                  • 2. Benchmarking techniques
                                    Operations Management Concepts- Performance objectives of operations
                                    • 1. Speed
                                      • 2. Dependability
                                        • 3. Flexibility
                                          • 4. Cost
                                            • 5. Quality
                                              - Definition and scope of operations management
                                              • 1. Role of operations in supply chain efficiency and effectiveness
                                                • 2. Operations as transformation process (input–transformation–output)

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                                                  CIPS Operations Management Sample Questions (Q103-Q108):

                                                  NEW QUESTION # 103
                                                  Below are details of 4 local manufacturing companies. For each company you must decide what the main objective is for the organisation and what layout their manufacturing plant has.
                                                  Company 1: This company creates large, delicate products which are hard to move. The main aim of the company is to stand out from competitors due to the superior level of materials used and by using the latest forms of technology to create the items.
                                                  Company 2: This company produces 72 different items and has designated zones within its premises for the creation of each item. The zones are organised based on the technology used and some products may be passed between different zones to be completed. The company creates many different items in response to changing customer demands, with many product lines only lasting a single season.
                                                  Company 3: Company 3 creates one product which flows along a single production line, with staff members adding to the product on four different occasions. The company must produce a high volume of this singular product in order to break even. Therefore, there is always a steady flow of items through the plant and it is important there is no stoppage in production.
                                                  Company 4: This company produces small batches of products, as and when they are ordered by customers. Due to uncertainty in demand, a high profit margin is added to the cost of each item. Teams in the factory are grouped into different areas depending on the technological process they are using.
                                                  Complete the table below by listing the objective criteria and plant layout for each company. Each response should only be used once: flexibility, speed, quality, cost, functional layout, cell layout, product layout, fixed-position layout

                                                  Which of the following will you put into box 7?

                                                  Answer: A

                                                  Explanation:
                                                  The correct answers are as follows:


                                                  NEW QUESTION # 104
                                                  There are four manufacturing companies located on Seashell Industrial Estate. Each company creates a different product and employs a different maintenance approach to its operations. For each company, select the corresponding maintenance approach and the key operating process characteristic.
                                                  Company 1: This company creates craft beer and offers customers a tour of the brewery for a small charge. The brewing equipment is serviced monthly and the brewery is kept extremely clean. All equipment is labelled with the last service date.
                                                  Company 2: This company produces seasonal items such as Easter Eggs and Christmas Cake. The equipment has a control panel where lights will flash red advising staff to check oil levels and components. Staff can then report issues to the maintenance team if remedial work is required. Product demand fluctuates throughout the year.
                                                  Company 3: This equipment does not often break down and is only fixed when it is reported by staff as no longer working. Company 3 creates toys, providing a large range of product sizes and colours based on different customer requirements.
                                                  Company 4: Parts of the machine are serviced quarterly but in general, the machine is left to run its course and is then replaced when it is no longer financially viable to fix. The company produces cereal and the operating process is focused on the quantity produced and therefore uses standardised processes.
                                                  Complete the table below by listing the maintenance approach and operating process characteristic for each company. Each response should only be used once: preventative maintenance, run to breakdown maintenance, condition-based maintenance, mixed maintenance, volume, visibility, variation, variety

                                                  Which of the following will you put into box 1?

                                                  Answer: B

                                                  Explanation:
                                                  The correct answers are as follows:


                                                  NEW QUESTION # 105
                                                  Isobel is an Operations Manager at a plastics company and is conducting a Failure Mode and Effective Analysis (FMEA) on some products that the company manufactures. Which of the following areas would malfunctions be detected in when conducting a FMEA? Select TWO

                                                  Answer: C,D

                                                  Explanation:
                                                  FMEA is categorised into two parts; design and process. This is from p.97


                                                  NEW QUESTION # 106
                                                  There are four dimensions of operating processes; volume, variety, variation and visibility. What is meant by variation?

                                                  Answer: A

                                                  Explanation:
                                                  The correct answer is 1- fluctuation in demand for an item. E.g. demand for woolly hats has a high variation depending on the time of year. Other products such as bread have a low variation as demand is more constant. Be careful not to confuse variation with variety. Variety is the number of different products made. This is from p.48-49


                                                  NEW QUESTION # 107
                                                  The Public Sector only provides Services not Goods. Is this TRUE?

                                                  Answer: C

                                                  Explanation:
                                                  The statement is not true. The Public Sector can provide both goods and services. The study guide gives the example of Uganda, where the government produces bread and sugar and provides this at a subsidised rate to citizens. Most countries' Public Sector also provides services such as education and transport. Therefore option 3 is correct. P.65


                                                  NEW QUESTION # 108
                                                  ......

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