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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Nonconforming product control
  • 3. 5 Whys, Fishbone diagrams
  • 4. Corrective and Preventive Actions (CAPA)
- Quality Audits and Documentation
  • 1. Document control
  • 2. Audit types (internal, external, product, process)
  • 3. Record keeping and traceability
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
Technical Mathematics19%- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Pythagorean theorem
  • 3. Right triangle solutions
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
Metrology26%- Calibration
  • 1. Out-of-calibration procedures
  • 2. Calibration systems and schedules
  • 3. Traceability to national standards (NIST)
- Special Measurement Equipment
  • 1. Coordinate Measuring Machines (CMM)
  • 2. Surface plates and height standards
  • 3. Thread measuring wires
  • 4. Optical comparators (shadow graphs)
  • 5. Hardness testers
- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Height gauges
  • 3. Gauge blocks
  • 4. Calipers (dial, digital, vernier)
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Dial indicators
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Angular measurement
  • 3. Thread measurement
  • 4. Linear and dimensional measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
Inspection and Test33%- Blueprint Reading
  • 1. Drawing types and views
  • 2. Symbols and abbreviations
  • 3. Material and finish specifications
  • 4. Dimensioning and tolerancing (GD&T basics)
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. In-Process Inspection (IPI)
  • 3. Receiving Inspection
  • 4. Final Inspection
- Sampling
  • 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 2. Sampling concepts (lot, sample size)
  • 3. AQL (Acceptable Quality Level)
  • 4. OC curves

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ASQ Certified Quality Inspector Sample Questions (Q227-Q232):

NEW QUESTION # 227
According to Juran, the three basic processes used to manage quality are Response:

Answer: D


NEW QUESTION # 228
Which of the following statements best applies to the coordinate measuring machine?
Response:

Answer: D


NEW QUESTION # 229
The micrometer happens to be open at .950. Your task is to measure the thickness of a piano wire. You close the majority of the gap before you put the micrometer on the wire by:
Response:

Answer: B


NEW QUESTION # 230
The two biggest factors for deciding what calibration interval to assign your equipment are which of the following?
I) The company's calibration policy.
II) The calibration budget.
III) How often the measuring device is used.
IV) Where the measuring device is used.
Response:

Answer: B


NEW QUESTION # 231
Which of the following is the maximum number of defective units or defects in a sample that will permit acceptance of the lot?
Response:

Answer: B


NEW QUESTION # 232
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