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| Section | Weight | Objectives |
|---|
| Metrology | 26% | - Common Measurement Tools
- 1. Dial indicators
- 2. Micrometers (outside, inside, depth)
- 3. Height gauges
- 4. Gauge blocks
- 5. Calipers (dial, digital, vernier)
- 6. Pin gauges, thread gauges, ring gauges
- Special Measurement Equipment
- 1. Optical comparators (shadow graphs)
- 2. Hardness testers
- 3. Surface plates and height standards
- 4. Coordinate Measuring Machines (CMM)
- 5. Thread measuring wires
- Measurement Techniques
- 1. Surface finish measurement
- 2. Angular measurement
- 3. Thread measurement
- 4. Gauge R&R (Repeatability and Reproducibility)
- 5. Linear and dimensional measurement
- Calibration
- 1. Traceability to national standards (NIST)
- 2. Out-of-calibration procedures
- 3. Calibration systems and schedules
|
| Quality Assurance | 22% | - Quality Audits and Documentation
- 1. Document control
- 2. Record keeping and traceability
- 3. Audit types (internal, external, product, process)
- Statistical Process Control (SPC)
- 1. Variables and attributes data
- 2. Control charts (X-bar, R, p, c charts)
- 3. Process capability (Cp, Cpk)
- Quality Basics
- 1. Quality management systems (ISO 9001 overview)
- 2. Customer-supplier relations
- 3. Cost of quality (prevention, appraisal, failure)
- Root Cause Analysis and Corrective Action
- 1. Corrective and Preventive Actions (CAPA)
- 2. Material Review Board (MRB)
- 3. 5 Whys, Fishbone diagrams
- 4. Nonconforming product control
|
| Technical Mathematics | 19% | - Trigonometry
- 1. Pythagorean theorem
- 2. Trigonometric functions (sine, cosine, tangent)
- 3. Right triangle solutions
- Geometry
- 1. Area, volume, and perimeter calculations
- 2. Coordinate systems (polar, Cartesian)
- 3. Properties of circles, angles, and triangles
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Basic Shop Math
- 1. Order of operations
- 2. Fractions, decimals, and percentages
- 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Algebra
- 1. Linear equations
- 2. Ratio and proportion
- 3. Transposition of formulas
|
| Inspection and Test | 33% | - Inspection Planning and Processes
- 1. Receiving Inspection
- 2. First Article Inspection (FAI)
- 3. In-Process Inspection (IPI)
- 4. Final Inspection
- Nondestructive Testing (NDT)
- 1. Liquid penetrant testing
- 2. Visual inspection
- 3. Magnetic particle testing
- Sampling
- 1. OC curves
- 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 3. AQL (Acceptable Quality Level)
- 4. Sampling concepts (lot, sample size)
- Blueprint Reading
- 1. Symbols and abbreviations
- 2. Dimensioning and tolerancing (GD&T basics)
- 3. Drawing types and views
- 4. Material and finish specifications
|
>> CQI Valid Learning Materials <<
ASQ CQI Valid Learning Materials: ASQ Certified Quality Inspector - Actual4Cert Official Pass Certify
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ASQ Certified Quality Inspector Sample Questions (Q11-Q16):
NEW QUESTION # 11
Which of the following is the difference between the true value (master measurement) and the average of the observed measurements of the same part that has the same distribution over the entire measurement range?
Response:
- A. Linearity
- B. Stability
- C. Repeatability
- D. Reproducibility
Answer: A
NEW QUESTION # 12
A change in calibration intervals would depend mainly on
Response:
- A. the operator who is using the tool
- B. the environment in which the tool is used
- C. how frequently the tool is used
- D. the location in which the tool is used
Answer: C
NEW QUESTION # 13
The plot of the percent of lots expected to be accepted versus the quality of submitted lots is which of the following?
Response:
- A. Fraction negative curve
- B. Producer/consumer risk curve
- C. Operating characteristics curve
- D. Fraction nonconforming curve
Answer: C
NEW QUESTION # 14
Which of the following is best described as a piece of electronic test equipment that allows signals of voltage to be displayed as a two-dimensional graph?
Response:
- A. Multimeter
- B. Oscilloscope
- C. Pyrometer
- D. Ultrasonic
Answer: B
NEW QUESTION # 15
What is the diameter of a circle with an area of 112 square meters?
Response:
- A. 35.65 meters
- B. 11.94 meters
- C. 5.97 meters
- D. 10.58 meters
Answer: B
NEW QUESTION # 16
......
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