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| Section | Weight | Objectives |
|---|
| Quality Assurance | 22% | - Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Variables and attributes data
- 3. Control charts (X-bar, R, p, c charts)
- Quality Basics
- 1. Customer-supplier relations
- 2. Cost of quality (prevention, appraisal, failure)
- 3. Quality management systems (ISO 9001 overview)
- Root Cause Analysis and Corrective Action
- 1. 5 Whys, Fishbone diagrams
- 2. Corrective and Preventive Actions (CAPA)
- 3. Material Review Board (MRB)
- 4. Nonconforming product control
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Document control
- 3. Record keeping and traceability
|
| Technical Mathematics | 19% | - Basic Shop Math
- 1. Order of operations
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Fractions, decimals, and percentages
- Geometry
- 1. Area, volume, and perimeter calculations
- 2. Coordinate systems (polar, Cartesian)
- 3. Properties of circles, angles, and triangles
- Algebra
- 1. Linear equations
- 2. Transposition of formulas
- 3. Ratio and proportion
- Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
- Trigonometry
- 1. Pythagorean theorem
- 2. Right triangle solutions
- 3. Trigonometric functions (sine, cosine, tangent)
|
| Metrology | 26% | - Common Measurement Tools
- 1. Height gauges
- 2. Dial indicators
- 3. Gauge blocks
- 4. Pin gauges, thread gauges, ring gauges
- 5. Micrometers (outside, inside, depth)
- 6. Calipers (dial, digital, vernier)
- Measurement Techniques
- 1. Thread measurement
- 2. Angular measurement
- 3. Gauge R&R (Repeatability and Reproducibility)
- 4. Linear and dimensional measurement
- 5. Surface finish measurement
- Calibration
- 1. Out-of-calibration procedures
- 2. Traceability to national standards (NIST)
- 3. Calibration systems and schedules
- Special Measurement Equipment
- 1. Coordinate Measuring Machines (CMM)
- 2. Hardness testers
- 3. Surface plates and height standards
- 4. Optical comparators (shadow graphs)
- 5. Thread measuring wires
|
| Inspection and Test | 33% | - Nondestructive Testing (NDT)
- 1. Visual inspection
- 2. Liquid penetrant testing
- 3. Magnetic particle testing
- Sampling
- 1. Sampling concepts (lot, sample size)
- 2. AQL (Acceptable Quality Level)
- 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 4. OC curves
- Blueprint Reading
- 1. Drawing types and views
- 2. Material and finish specifications
- 3. Symbols and abbreviations
- 4. Dimensioning and tolerancing (GD&T basics)
- Inspection Planning and Processes
- 1. First Article Inspection (FAI)
- 2. Final Inspection
- 3. Receiving Inspection
- 4. In-Process Inspection (IPI)
|
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ASQ Certified Quality Inspector Sample Questions (Q81-Q86):
NEW QUESTION # 81
What type of gage is best to use to avoid damaging an object's surface?
Response:
- A. Ring gage
- B. Snap gage
- C. Pneumatic gage
- D. Thread plug gage
Answer: C
NEW QUESTION # 82
What is 68 Fahrenheit converted to Centigrade?
Response:
- A. 28 C
- B. 36 C
- C. 20 C
- D. 16 C
Answer: C
NEW QUESTION # 83
Solve for x. 40 - x2 = -8
Response:
- A. 6.9
- B. -5.7
- C. 5.7
- D. -6.9
Answer: A
NEW QUESTION # 84
An inspector is checking a steel part for subsurface nonmetallic inclusions. Which testing method should be used?
Response:
- A. Liquid penetrant
- B. Eddy current
- C. Thermal interferometry
- D. Ultrasonic
Answer: B
NEW QUESTION # 85
Which of the following resolutions would be used to verify a dimension of 1.5 mm 0.05 mm?
Response:
- A. 0.050 mm
- B. 0.025 mm
- C. 0.005 mm
- D. 0.100 mm
Answer: C
NEW QUESTION # 86
......
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