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API API-936 Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Inspection and Quality Control25%- Defect identification
  • 1. Cracking, spalling, and erosion
    • 2. Failure analysis fundamentals
      - Inspection methods
      • 1. Non-destructive testing (NDT) basics
        • 2. Visual inspection techniques
          Topic 2: Safety and Standards20%- API standards compliance
          • 1. API inspection standards overview
            • 2. Industry codes and regulations
              - Worksite safety
              • 1. High-temperature environment safety
                • 2. Personal protective equipment (PPE)
                  Topic 3: Refractory Materials25%- Material properties and selection
                  • 1. Thermal resistance and conductivity
                    • 2. Chemical resistance and durability
                      - Types of refractory materials
                      • 1. Acidic, basic, and neutral refractories
                        • 2. Castables, bricks, and monolithics
                          Topic 4: Installation Practices30%- Installation methods
                          • 1. Casting and gunning techniques
                            • 2. Brick lining installation
                              - Curing and dry-out procedures
                              • 1. Heat-up schedules
                                • 2. Moisture removal and controlled drying

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                                  API Refractory Personnel Sample Questions (Q43-Q48):

                                  NEW QUESTION # 43
                                  Testing to verify that the application equipment and personnel are capable of meeting specified quality standards is called:

                                  Answer: A

                                  Explanation:
                                  Applicator qualification testingis a term used in API 936 to describe the testing required to evaluate whether installation equipment and personnel can achieve the required physical properties (e.g., density, strength) in the final refractory. This testing often involves a mock-up or practice panel where variables like rebound, compaction, and finish are assessed.
                                  The objective is to ensure:
                                  Installation consistency across shifts or crews
                                  Operator competence with specific materials
                                  Adequate equipment settings (nozzles, air pressure, etc.)
                                  Applicator qualification must be completed before production installation begins and is separate from material qualification or final as-installed testing.
                                  Reference:
                                  API Std 936, Section 5.2.2 - "Applicator qualifications shall be demonstrated by pre-installation testing using the proposed equipment and methods." API TR 980 - Sections on "Personnel and Equipment Qualification" and "Field Mock-ups"


                                  NEW QUESTION # 44
                                  The destructive chemical reaction between refractories and external agencies at high temperatures, resulting in the formation of a liquid is called

                                  Answer: B


                                  NEW QUESTION # 45
                                  Each sample tested in accordance with ASTM C181 for workability index shall consist of how many specimens?

                                  Answer: A

                                  Explanation:
                                  According to API Std 936, which incorporates ASTM C181 by reference:
                                  "Each sample tested for workability index in accordance with ASTM C181 shall consist of three specimens."
                                  - API Std 936, Section 6.4.6 Workability Testing
                                  Thus, Option C is correct. This testing ensures consistency in the flow characteristics of castable refractories prior to installation.


                                  NEW QUESTION # 46
                                  A group of rock minerals having nearly perfect cleavage in one direction and consisting of thin elastic plates and the most common varieties are muscovite and biotite is called

                                  Answer: B


                                  NEW QUESTION # 47
                                  Forms (types) of refractory

                                  Answer: B


                                  NEW QUESTION # 48
                                  ......

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