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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Technical Mathematics19%- Algebra
  • 1. Linear equations
  • 2. Ratio and proportion
  • 3. Transposition of formulas
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
Topic 2: Metrology26%- Special Measurement Equipment
  • 1. Coordinate Measuring Machines (CMM)
  • 2. Hardness testers
  • 3. Surface plates and height standards
  • 4. Thread measuring wires
  • 5. Optical comparators (shadow graphs)
- Common Measurement Tools
  • 1. Pin gauges, thread gauges, ring gauges
  • 2. Dial indicators
  • 3. Calipers (dial, digital, vernier)
  • 4. Micrometers (outside, inside, depth)
  • 5. Height gauges
  • 6. Gauge blocks
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Angular measurement
  • 3. Thread measurement
  • 4. Linear and dimensional measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Calibration
  • 1. Calibration systems and schedules
  • 2. Out-of-calibration procedures
  • 3. Traceability to national standards (NIST)
Topic 3: Quality Assurance22%- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)
- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. Nonconforming product control
  • 3. Material Review Board (MRB)
  • 4. 5 Whys, Fishbone diagrams
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Quality management systems (ISO 9001 overview)
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Audit types (internal, external, product, process)
  • 3. Document control
Topic 4: Inspection and Test33%- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. OC curves
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. Sampling concepts (lot, sample size)
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Liquid penetrant testing
  • 3. Visual inspection
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. First Article Inspection (FAI)
  • 3. Receiving Inspection
  • 4. Final Inspection
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Material and finish specifications
  • 3. Symbols and abbreviations
  • 4. Dimensioning and tolerancing (GD&T basics)

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ASQ Certified Quality Inspector Sample Questions (Q146-Q151):

NEW QUESTION # 146
A 27° right triangle has a 43 inch hypotenuse. Find the leg that is adjacent to the 27° angle to the nearest 0.1 inch.
Response:

Answer: A


NEW QUESTION # 147
What is the sum of the three angles in any triangle?
Response:

Answer: B


NEW QUESTION # 148
Which of the following is a drawback of using a pneumatic comparator?
Response:

Answer: A


NEW QUESTION # 149
While using a bevel protractor it is important to remember that it only measures the angle between its own parts. This is:
Response:

Answer: D


NEW QUESTION # 150
Which of the following indices can only be used when both an upper and a lower tolerance limit are given (bi-lateral tolerances)?
Response:

Answer: A


NEW QUESTION # 151
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