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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Preventive Maintenance | 25% | - Maintenance plans and scheduling
|
| Topic 2: Reporting and Analytics | 10% | - Standard reports and analytics
|
| Topic 3: Maintenance Processing | 30% | - Maintenance notifications
|
| Topic 4: Organizational Structures and Master Data | 20% | - Define and configure organizational units
|
| Topic 5: Maintenance Execution and Integration | 15% | - Integration with other modules
|
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11. Frage
Create a Maintenance Order with Checklists
The project team evaluates during the implementation project Maintenance Orders with Checklists in SAP S
/4HANA Asset Management. The following features need to be checked:
* Create a Maintenance Order with Checklist
* Display a Maintenance Order with automatically generated Object List and Checklist.
* Create a Maintenance Order using an Order Type which is already configured for the checklist process.
Use the following data:
* Display the previously created Maintenance Order with automatically generated Object List and Checklist.
Antwort:
Begründung:
See the Explanation for complete Solution of this Task.
Explanation:
Task 12 Overview
In this task, you will create a maintenance order using a specific order type configured for the checklist process. The system will then automatically generate an object list and a corresponding checklist based on the equipment and task list assigned.
Step 1: Create a Maintenance Order with Checklist
You need to create a new order using a functional location and a specific task list that triggers the checklist functionality.
* Access the Transaction : Use transaction code IW31 (Create Maintenance Order).
* Initial Screen :
* Order Type : Select an order type already configured for the checklist process (typically PM01 or a specific custom type designated for checklists in your training environment).
* Press Enter .
* Enter Header and Location Data :
* Functional Location : Enter 48-01-PRD-01-03-HD .
* Description : Enter a relevant description (e.g., Pump Checklist Maintenance GR48).
* Assign the Task List :
* Go to the Operations tab or find the task list assignment section.
* General Maintenance Task List : Enter A / T-PMCLEN / 1 .
* Press Enter to validate.
* Save : Click the Save (floppy disk) icon.
Explanation : By assigning this specific functional location and general task list, you are triggering the
"Checklist" integration. The system uses the classification data you set up in Task 11 to determine that a checklist (inspection lot) is required for this job.
Step 2: Display and Verify the Checklist
After saving, you must verify that the system correctly generated the technical components of the checklist.
* Display the Order : Use transaction code IW33 and enter the order number you just created.
* Verify the Object List :
* Navigate to the Object List tab.
* You should see the equipment or functional location listed here with a link to the checklist.
* Verify the Checklist :
* Look for a button or tab labeled Checklists or Inspection Lot within the order.
* The system should show that a checklist has been automatically generated for the repair operations.
Explanation : The goal of this step is to confirm that the "Object List" and "Checklist" were created automatically by the system. This proves the background configuration for QM (Quality Management) integration is working correctly with your maintenance order
12. Frage
Use Phase-Based Maintenance Processing
The project team evaluates during the implementation project Phase-Based Maintenance Processing in SAP S
/4HANA Asset Management. The following features need to be checked:
* Initiate and screen a Maintenance Notification
* Plan Maintenance Order and send it for approval
* Create a Maintenance Notification using an already available notification type which is suitable for phase-based maintenance and save it.
Use the following data:
* Screen and accept the just created Maintenance Notification.
* Create an Order (Phase-based) for your accepted notification and submit it for approval.
Use the following data:
Antwort:
Begründung:
See the Explanation for complete Solution of this Task.
Explanation:
Task 10 Overview
This task evaluates your ability to manage the newer, phase-led maintenance workflow in SAP S/4HANA.
Unlike the traditional "emergency" repair you did earlier, this process includes formal screening and approval steps Step 1: Create a Phase-Based Maintenance Notification In this step, you initiate the request.
* Access the Transaction : Use transaction IW21 or the Fiori app Create Maintenance Request .
* Select Notification Type : Use a type configured for phase-based maintenance (typically Y1 - Maintenance Request ).
* Enter the Following Data :
* Technical Object : T-PB48
* Description : Defective pump (phase-based)
* Current Location : Production Line 1
* Detection Method : Continuous Condition Monitoring
* Operational Effect : Production restricted
* Save : Note the notification number generated.
Explanation : This step "initiates" the maintenance process. In phase-based maintenance, the notification starts in the Initiation phase, where it must be reviewed before any work is planned.
Step 2: Screen and Accept the Notification
As a "Maintenance Coordinator," you must now review the request.
* Access the Fiori App : Open Screen Maintenance Requests .
* Locate Your Notification : Find the notification you just created for T-PB48.
* Perform Screening :
* Review the details to ensure they are complete.
* Click Accept to move it to the next phase.
Explanation : "Screening" is a quality gate. It ensures that the maintenance team only spends time planning valid, well-described issues. Once accepted, the notification moves from the Initiation phase to the Screening phase and finally becomes available for planning.
Step 3: Create and Plan the Phase-Based Order
Now you will create the formal work order for the accepted request.
* Create Order : From within the accepted notification, or using the Manage Maintenance Backlog app, choose to Create Order .
* Enter Planning Data :
* Technical Object : T-PB48
* Operation 0010 Description : Repair damage
* Operation 0010 Work : 2 h
* Submit for Approval : Look for the Submit for Approval button at the top of the order screen.
Explanation : This step moves the order into the Planning phase. By submitting it for approval, you are requesting the budget and resources to perform the work. The order status will change to indicate it is
"Waiting for Approval"
13. Frage
Task 6: Configure Maintenance Order Types and work with Maintenance Orders The project team evaluates during the implementation project Maintenance Orders in SAP S/4HANA Asset Management. The following features need to be checked:
* Configure a Maintenance Order Type and create a Maintenance Order
* Create a Time Confirmation a Maintenance Order
* Prepare a Maintenance Order for Completion
* Create a Maintenance Order and save it.
Note:
Make sure that you have maintained all required customizing settings for the Maintenance Order Type.
Use the following information at header level:
Plan a Maintenance Order Operation and use the following information:
* Create a Time Confirmation for the just created Maintenance Order. Use the following information:
* Display the Actual Costs assigned to the just created Maintenance Order and set it to Technically Completed. Display the Settlement Rule.
Antwort:
Begründung:
See the Explanation for complete Solution of this Task.
Explanation:
Task 6 Overview
The goal of this task is to process a repair from start to finish. You will convert the "leaking pump" notification into a work order, plan the labor, record the work performed, and technically close the file.
Step 1: Create the Maintenance Order from Notification
Instead of starting from scratch, we link the order to the notification you created in Task 5.
* Access the Transaction : Use transaction code IW31 .
* Initial Screen :
* Order Type : PM01.
* Notification : Enter your notification number (e.g., 10000147).
* Press Enter .
* Header Data :
* The description "Pump is leaking" should pull in automatically.
* Main Work Center : Ensure it is T-ME48.
Explanation : By entering the notification number, SAP automatically pulls in the equipment, functional location, and problem description, ensuring "data integrity" across the maintenance process.
Step 2: Plan the Operations (Labor)
You must tell the system how much effort the repair requires.
* Go to the Operations Tab .
* Enter Planning Data :
* Work : 2.
* Unit (Un) : H (Hours).
* Number : 1 (One person).
* Duration (Dur.) : 2 / Unit : H.
* Add Enhancement Data :
* Click the Additional Data tab - > Enhancement sub-tab.
* In the Field Key box, use the search (F4) to select 0000001 (User-defined fields).
* In the first text box ( Text 1 ), type: Industrial Z48.
Explanation : Planning the work allows the system to calculate the estimated cost of the repair. The
"Enhancement" data is used to store specific technical details (like the motor type) that aren't in the standard SAP fields.
Step 3: Release the Order
An order in "Created" (CRTD) status is just a plan. To start work, it must be "Released" (REL).
* Release : Look at the top toolbar and click the Green Flag icon .
* Verify Status : The "Sys.Status" field should now include REL.
* Save : Click the Save (floppy disk) icon.
Explanation : Releasing the order is the "Green Light" for the shop floor. It allows technicians to charge time to the job and warehouse staff to issue parts.
Step 4: Time Confirmation (Recording the Work)
Now we record that the repair is physically finished.
* Access the Transaction : Use transaction code IW41 .
* Enter Data :
* Order : Enter your order number (e.g., 4000395).
* Actual Work : 2 H.
* Check the boxes for Final Confirmation and No Remaining Work .
* Confirmation Text : Pump repaired and tested.
* Save : Click the Save icon.
Explanation : This step captures the "Actual Cost." SAP multiplies the 2 hours of labor by the hourly rate of work center T-ME48 to calculate exactly how much this repair cost the company.
Step 5: Technical Completion (TECO)
The final administrative step to close the repair file.
* Access the Transaction : Use transaction code IW32 .
* Complete Technically :
* Go to menu: Order > Functions > Complete > Complete (technically) .
* Click the Green Checkmark on the popup window.
* Save : Click the Save icon.
Explanation : TECO (Technical Completion) locks the order. It tells the system the asset is back in service and prevents any further labor or parts from being charged to this specific job.
14. Frage
Task 11: Classify a piece of Equipment
The project team evaluates during the implementation project the classification of Technical Objects in order to use Checklists in SAP S/4HANA Asset Management. The following features need to be checked:
* Assign a class to a Technical Object
* Assign chararcteristic values to a class
* Assign class EQ11 value to Technical Object T-PA## .
* Assign a characteristic value, so that Inspection Plan Q / CL-DE-00 / 1 is automatically found during the checklist process
Antwort:
Begründung:
See the Explanation for complete Solution of this Task.
Explanation:
Task 11 Overview
This task involves classifying a piece of equipment so it can be used in the Checklist process . By assigning a specific class and characteristic values, you enable the system to automatically find the correct inspection plan when a maintenance order is created.
Step 1: Access the Equipment Master Record
To classify the equipment, you must first open its master record in "Change" mode.
* Transaction Code : Enter IE02 (Change Equipment) in the command field and press Enter .
* Equipment : Enter T-PA48 .
* Action : Press Enter to open the record.
Step 2: Assign the Class to the Equipment
Now you will link the equipment to a class that contains the required technical characteristics.
* Navigate : Click the Classification button in the top toolbar (or go to the Classes tab if available).
* Class Assignment :
* Class Type : Ensure this is set to 002 (Equipment Class).
* Class : Enter EQ11 .
* Action : Press Enter . The system will now display the characteristics associated with class EQ11 in the bottom half of the screen.
Explanation : Assigning a class is like giving the equipment a "category". Class EQ11 is specifically configured in this system to hold the data needed for checklist processing.
Step 3: Assign Characteristic Values
This is the critical step that tells the system exactly which inspection plan to use for this specific pump.
* Locate the Characteristic : In the values table, look for a characteristic related to "Inspection Plan" or
"Checklist Group."
* Enter the Value : Assign the value so that Inspection Plan CL-DE-00 / 1 is automatically found.
* Note: Typically, you will enter CL-DE-00 in the "Inspection Plan Group" field and 1 in the
"Group Counter" field.
* Action : Press Enter to validate the values.
Explanation : Characteristic values are the specific details for this asset. By entering these values, you "tag" the equipment so that whenever it is added to a maintenance order, the system knows to look for the CL-DE-
00 checklist automatically.
Step 4: Save
* Action : Click the Save (floppy disk) icon.
* Confirmation : The system should display a message at the bottom saying: "Equipment T-PA48 changed."
15. Frage
Schedule a Maintenance Plan
The project team evaluates during the implementation project the scheduling of Maintenance Plans in SAP S
/4HANA Asset Management. The following features need to be checked:
Schedule a Maintenance Plan
Display a generated Maintenance Order
Schedule the previously created Maintenance Plan. The following prerequisites have to be met:
The next upcoming call is the 4 MON Maintenance Package
Calculate the Completion Date of the last Maintenance Package as follows: Today's date minus 4 weeks (e.g.
today's date: 15th of December > > > Completion Date: 17th of November) The Call Date is always 10 days before the Plan Date.
Note:
Check your Maintenance Plan and adapt it, if necessary, before you schedule it.
Check the following information in the generated Maintenance Order:
number of order operations: 2
Maintenance Plan: number of the previously created Maintenance Plan
Last Included Task List: A / TL-## / 1
Antwort:
Begründung:
See the Explanation for complete Solution of this Task.
Explanation:
Task 9 Overview
The goal of this task is to trigger the maintenance schedule you built in Task 8 so that the system generates an actual work order. You must meet specific scheduling conditions to ensure the right maintenance cycle (the 4- month package) is triggered.
Step 1: Adapt Scheduling Parameters (IP02)
Before starting the schedule, you must ensure the "Call Date" rules are correct.
* Transaction : Enter IP02 (Change Maintenance Plan).
* Maintenance Plan : Enter the number you saved in Task 8 and press Enter .
* Scheduling Parameters Tab :
* Call Horizon : Adjust this so that the Call Date occurs exactly 10 days before the Plan Date.
* Note: If your system uses percentages, you will need to calculate the percentage of the 4-month cycle that results in a 10-day lead time.
* Save your changes.
Step 2: Schedule the Plan (IP10)
Now you will "start" the clock for this maintenance schedule.
* Transaction : Enter IP10 (Schedule Maintenance Plan).
* Maintenance Plan : Enter your plan number and press Enter .
* Start Scheduling : Click the Start icon (or go to Maintenance plan > Scheduling > Start ).
* Enter the "Start Date" / "Completion Date" :
* The Rule : You must use Today's date minus 4 weeks .
* Example: If today is April 19, enter March 22.
* Press Enter . The system will calculate the next calls.
* Verify the Package : Ensure the next upcoming call is indeed the 4 MON (4-month) Maintenance Package.
* Save (Floppy Disk icon). This will generate a new Maintenance Order number.
Step 3: Verify the Generated Maintenance Order
You must now check that the order was created correctly based on the rules of your Task List (Task 7) and Maintenance Plan (Task 8).
* Display Order : In IP10 , select the line for the generated call and click the Display Order icon (or use transaction IW33 with the new order number).
* Check the following three items :
* Operations : Verify there are exactly 2 operations in the order (the Monthly and 4-Month tasks).
* Maintenance Plan : Confirm the order shows your specific Maintenance Plan number.
* Task List : Verify the "Last Included Task List" is A / TL-48 / 1 .
16. Frage
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