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| Section | Weight | Objectives |
|---|
| Topic 1: Technical Mathematics | 19% | - Basic Shop Math
- 1. Arithmetic operations (addition, subtraction, multiplication, division)
- 2. Order of operations
- 3. Fractions, decimals, and percentages
- Geometry
- 1. Properties of circles, angles, and triangles
- 2. Coordinate systems (polar, Cartesian)
- 3. Area, volume, and perimeter calculations
- Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
- Algebra
- 1. Transposition of formulas
- 2. Ratio and proportion
- 3. Linear equations
- Trigonometry
- 1. Right triangle solutions
- 2. Pythagorean theorem
- 3. Trigonometric functions (sine, cosine, tangent)
|
| Topic 2: Inspection and Test | 33% | - Sampling
- 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 2. AQL (Acceptable Quality Level)
- 3. Sampling concepts (lot, sample size)
- 4. OC curves
- Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Liquid penetrant testing
- 3. Visual inspection
- Blueprint Reading
- 1. Drawing types and views
- 2. Dimensioning and tolerancing (GD&T basics)
- 3. Symbols and abbreviations
- 4. Material and finish specifications
- Inspection Planning and Processes
- 1. First Article Inspection (FAI)
- 2. Final Inspection
- 3. In-Process Inspection (IPI)
- 4. Receiving Inspection
|
| Topic 3: Quality Assurance | 22% | - Statistical Process Control (SPC)
- 1. Control charts (X-bar, R, p, c charts)
- 2. Variables and attributes data
- 3. Process capability (Cp, Cpk)
- Quality Basics
- 1. Customer-supplier relations
- 2. Cost of quality (prevention, appraisal, failure)
- 3. Quality management systems (ISO 9001 overview)
- Root Cause Analysis and Corrective Action
- 1. Material Review Board (MRB)
- 2. 5 Whys, Fishbone diagrams
- 3. Nonconforming product control
- 4. Corrective and Preventive Actions (CAPA)
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Document control
- 3. Record keeping and traceability
|
| Topic 4: Metrology | 26% | - Special Measurement Equipment
- 1. Hardness testers
- 2. Surface plates and height standards
- 3. Optical comparators (shadow graphs)
- 4. Thread measuring wires
- 5. Coordinate Measuring Machines (CMM)
- Calibration
- 1. Out-of-calibration procedures
- 2. Calibration systems and schedules
- 3. Traceability to national standards (NIST)
- Common Measurement Tools
- 1. Gauge blocks
- 2. Micrometers (outside, inside, depth)
- 3. Calipers (dial, digital, vernier)
- 4. Pin gauges, thread gauges, ring gauges
- 5. Dial indicators
- 6. Height gauges
- Measurement Techniques
- 1. Angular measurement
- 2. Gauge R&R (Repeatability and Reproducibility)
- 3. Surface finish measurement
- 4. Linear and dimensional measurement
- 5. Thread measurement
|
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ASQ Certified Quality Inspector Sample Questions (Q73-Q78):
NEW QUESTION # 73
A bicycle pedal is connected to a shaft through the center of a sprocket wheel. What type of test would be used to determine whether the shaft will withstand maximum pressure applied to the pedal?
Response:
- A. Torque
- B. Compression
- C. Tension
- D. Force
Answer: A
NEW QUESTION # 74
What is 118º 45' 19.4" minus 106º 51' 19.6"?
Response:
- A. 11º 53' 59.8"
- B. 11º 52' 57.8"
- C. 12º 53' 59.8"
- D. 11º 53' 58.8"
Answer: A
NEW QUESTION # 75
Which of the following is true for gage blocks?
Response:
- A. They are manufactured to tight tolerances on flatness and surface smoothness only.
- B. They are used for calibration for other tools.
- C. All of the above
- D. They are used to set length dimensions for a transfer measurement.
Answer: C
NEW QUESTION # 76
It is appropriate to wring gage blocks that have been used on the shop floor during the milling of aluminum widgets. This statement is:
Response:
- A. True, if they didn't get in contact with cutting fluids.
- B. True, because they are made of hardened steel.
- C. False, because they will have come in contact with chips, dust, and dirt-laden cutting fluids.
- D. True, if they are wiped clean.
Answer: C
NEW QUESTION # 77
At startup, a sample was selected for first article inspection. Production continued while the sample was inspected in the QC lab.
In-process inspections using an AQL sampling plan were performed pending first piece inspection results. The first article inspection result indicated the length of the first piece was at the maximum specification limit.
Which of the following would be the most appropriate action to take?
Response:
- A. Place all items manufactured since startup on hold pending 100% re-inspection and corrective action on the machine setup.
- B. Place all items manufactured since startup on hold for another AQL sampling and corrective action on the machine setup.
- C. Correct the setup and use the in-process AQL sampling inspection results to determine the quality of parts made between the time the sample was selected and when the measurement was found.
- D. Do nothing since the first piece was technically inside the specification limits and production has already started.
Answer: A
NEW QUESTION # 78
......
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