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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Maintenance Processing | 30% | - Maintenance orders
|
| Topic 2: Maintenance Execution and Integration | 15% | - Work clearance management and safety
|
| Topic 3: Organizational Structures and Master Data | 20% | - Define and configure organizational units
|
| Topic 4: Preventive Maintenance | 25% | - Maintenance plans and scheduling
|
| Topic 5: Reporting and Analytics | 10% | - Standard reports and analytics
|
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10. Frage
Schedule a Maintenance Plan
The project team evaluates during the implementation project the scheduling of Maintenance Plans in SAP S
/4HANA Asset Management. The following features need to be checked:
Schedule a Maintenance Plan
Display a generated Maintenance Order
Schedule the previously created Maintenance Plan. The following prerequisites have to be met:
The next upcoming call is the 4 MON Maintenance Package
Calculate the Completion Date of the last Maintenance Package as follows: Today's date minus 4 weeks (e.g.
today's date: 15th of December > > > Completion Date: 17th of November) The Call Date is always 10 days before the Plan Date.
Note:
Check your Maintenance Plan and adapt it, if necessary, before you schedule it.
Check the following information in the generated Maintenance Order:
number of order operations: 2
Maintenance Plan: number of the previously created Maintenance Plan
Last Included Task List: A / TL-## / 1
Antwort:
Begründung:
See the Explanation for complete Solution of this Task.
Explanation:
Task 9 Overview
The goal of this task is to trigger the maintenance schedule you built in Task 8 so that the system generates an actual work order. You must meet specific scheduling conditions to ensure the right maintenance cycle (the 4- month package) is triggered.
Step 1: Adapt Scheduling Parameters (IP02)
Before starting the schedule, you must ensure the "Call Date" rules are correct.
* Transaction : Enter IP02 (Change Maintenance Plan).
* Maintenance Plan : Enter the number you saved in Task 8 and press Enter .
* Scheduling Parameters Tab :
* Call Horizon : Adjust this so that the Call Date occurs exactly 10 days before the Plan Date.
* Note: If your system uses percentages, you will need to calculate the percentage of the 4-month cycle that results in a 10-day lead time.
* Save your changes.
Step 2: Schedule the Plan (IP10)
Now you will "start" the clock for this maintenance schedule.
* Transaction : Enter IP10 (Schedule Maintenance Plan).
* Maintenance Plan : Enter your plan number and press Enter .
* Start Scheduling : Click the Start icon (or go to Maintenance plan > Scheduling > Start ).
* Enter the "Start Date" / "Completion Date" :
* The Rule : You must use Today's date minus 4 weeks .
* Example: If today is April 19, enter March 22.
* Press Enter . The system will calculate the next calls.
* Verify the Package : Ensure the next upcoming call is indeed the 4 MON (4-month) Maintenance Package.
* Save (Floppy Disk icon). This will generate a new Maintenance Order number.
Step 3: Verify the Generated Maintenance Order
You must now check that the order was created correctly based on the rules of your Task List (Task 7) and Maintenance Plan (Task 8).
* Display Order : In IP10 , select the line for the generated call and click the Display Order icon (or use transaction IW33 with the new order number).
* Check the following three items :
* Operations : Verify there are exactly 2 operations in the order (the Monthly and 4-Month tasks).
* Maintenance Plan : Confirm the order shows your specific Maintenance Plan number.
* Task List : Verify the "Last Included Task List" is A / TL-48 / 1 .
11. Frage
Task 6: Configure Maintenance Order Types and work with Maintenance Orders The project team evaluates during the implementation project Maintenance Orders in SAP S/4HANA Asset Management. The following features need to be checked:
* Configure a Maintenance Order Type and create a Maintenance Order
* Create a Time Confirmation a Maintenance Order
* Prepare a Maintenance Order for Completion
* Create a Maintenance Order and save it.
Note:
Make sure that you have maintained all required customizing settings for the Maintenance Order Type.
Use the following information at header level:
Plan a Maintenance Order Operation and use the following information:
* Create a Time Confirmation for the just created Maintenance Order. Use the following information:
* Display the Actual Costs assigned to the just created Maintenance Order and set it to Technically Completed. Display the Settlement Rule.
Antwort:
Begründung:
See the Explanation for complete Solution of this Task.
Explanation:
Task 6 Overview
The goal of this task is to process a repair from start to finish. You will convert the "leaking pump" notification into a work order, plan the labor, record the work performed, and technically close the file.
Step 1: Create the Maintenance Order from Notification
Instead of starting from scratch, we link the order to the notification you created in Task 5.
* Access the Transaction : Use transaction code IW31 .
* Initial Screen :
* Order Type : PM01.
* Notification : Enter your notification number (e.g., 10000147).
* Press Enter .
* Header Data :
* The description "Pump is leaking" should pull in automatically.
* Main Work Center : Ensure it is T-ME48.
Explanation : By entering the notification number, SAP automatically pulls in the equipment, functional location, and problem description, ensuring "data integrity" across the maintenance process.
Step 2: Plan the Operations (Labor)
You must tell the system how much effort the repair requires.
* Go to the Operations Tab .
* Enter Planning Data :
* Work : 2.
* Unit (Un) : H (Hours).
* Number : 1 (One person).
* Duration (Dur.) : 2 / Unit : H.
* Add Enhancement Data :
* Click the Additional Data tab - > Enhancement sub-tab.
* In the Field Key box, use the search (F4) to select 0000001 (User-defined fields).
* In the first text box ( Text 1 ), type: Industrial Z48.
Explanation : Planning the work allows the system to calculate the estimated cost of the repair. The
"Enhancement" data is used to store specific technical details (like the motor type) that aren't in the standard SAP fields.
Step 3: Release the Order
An order in "Created" (CRTD) status is just a plan. To start work, it must be "Released" (REL).
* Release : Look at the top toolbar and click the Green Flag icon .
* Verify Status : The "Sys.Status" field should now include REL.
* Save : Click the Save (floppy disk) icon.
Explanation : Releasing the order is the "Green Light" for the shop floor. It allows technicians to charge time to the job and warehouse staff to issue parts.
Step 4: Time Confirmation (Recording the Work)
Now we record that the repair is physically finished.
* Access the Transaction : Use transaction code IW41 .
* Enter Data :
* Order : Enter your order number (e.g., 4000395).
* Actual Work : 2 H.
* Check the boxes for Final Confirmation and No Remaining Work .
* Confirmation Text : Pump repaired and tested.
* Save : Click the Save icon.
Explanation : This step captures the "Actual Cost." SAP multiplies the 2 hours of labor by the hourly rate of work center T-ME48 to calculate exactly how much this repair cost the company.
Step 5: Technical Completion (TECO)
The final administrative step to close the repair file.
* Access the Transaction : Use transaction code IW32 .
* Complete Technically :
* Go to menu: Order > Functions > Complete > Complete (technically) .
* Click the Green Checkmark on the popup window.
* Save : Click the Save icon.
Explanation : TECO (Technical Completion) locks the order. It tells the system the asset is back in service and prevents any further labor or parts from being charged to this specific job.
12. Frage
Create a Task List
The project team evaluates during the implementation project Task Lists in SAP S/4HANA Asset Management. The following features need to be checked:
* Create a Task List header
* Create Task List operations
* Create a Task List with 3 Task List operations. Maintenance Strategy Z## comprises Maintenance Packages with different hierarchy levels.
Use the following information at header level of the Task List:
Use the following information for each Task List operation:
* Assign Maintenance Packages to the Task List Operations as follows:
* Operation 10 is to be performed monthly.
* Operation 20 is to be performed every 4 months.
* Operation 30 is to be performed every 12 months.
Antwort:
Begründung:
See the Explanation for complete Solution of this Task.
Explanation:
Since we encountered that error with the Z48 strategy , we must ensure that is fixed before we can finish the Task List. Here is the complete, verified, step-by-step process to finalize Task 7 , including the "hidden" pre- requisite.
Task 7: Create a General Task List
Objective : To create a standardized template of maintenance steps that can be automatically pulled into future work orders based on a schedule.
Step 1: The Pre-requisite (Fixing Strategy Z48)
If you haven't done this yet, SAP will not let you save the Task List.
* Transaction : IP11 (Maintain Maintenance Strategies).
* Action : Click New Entries .
* Strategy : Z48
* Description : Strategy for Group 48
* Strategy Unit : MON (Months).
* Packages : On the left, double-click Packages , then click New Entries :
* Line 1 : Cycle 1 / Unit MON / Text Monthly
* Line 2 : Cycle 4 / Unit MON / Text Every 4 Months
* Line 3 : Cycle 12 / Unit MON / Text Yearly
* Save (Floppy Disk icon).
Explanation : A strategy is the "calendar" that defines how often work happens. Without this, the system doesn't know what "Monthly" or "Yearly" means.
Step 2: Create Task List Header
* Transaction : IA05 .
* Initial Screen : Group TL-48, Group Counter 1. Press Enter .
* Header Fields :
* Description : Regular Maintenance GR48
* Planning Plant : 1010
* Work Center : MK-00 / Plant : 1010
* Usage : 4 (Plant Maintenance)
* Status : 4 (Released)
* Planner Group : P48
* Maint. Strategy : Z48
Explanation : The header defines who is responsible for the work (Planner Group P48) and which scheduling rules (Strategy Z48) apply to the whole list.
Step 3: Create Operations
* Click the Operations button (F6) at the top.
* Enter three rows with this data:
* Op 10 : Work Center MK-00, Plant 1010, Control Key PM01, Work 30, Unit MIN.
* Op 20 : (Same as above).
* Op 30 : (Same as above).
Explanation : Operations are the actual steps the technician follows. Here, we are saying each step takes 30 minutes of mechanical labor.
Step 4: Assign Maintenance Packages (The "Frequencies")
This is the most important part of Task 7. We tell SAP which operation happens when.
* Select Row 10 (click the box at the far left of the row).
* Go to Menu: Goto > Maintenance Packages .
* Check the box for the 1 Month package. Click the Back (Green Arrow) icon.
* Select Row 20 .
* Go to Goto > Maintenance Packages and check the 4 Month package. Click Back .
* Select Row 30 .
* Go to Goto > Maintenance Packages and check the 12 Month package. Click Back .
Explanation : Now, SAP knows that Op 10 happens every month, but Op 30 only happens once a year.
Step 5: Save
* Click the Save icon.
* The message at the bottom should say: "Task list TL-48 saved with group counter 1" .
13. Frage
Create and use a Maintenance Work Center
The project team evaluates during the implementation project the organizational elements in SAP S/4HANA Asset Management. The following features need to be checked:
* Create a Maintenance Work Center
* Create a capacity demand for a Maintenance Work Center
* Create a new Maintenance Work Center master record ZZ-ME## for maintenance plant 1010 similar to maintenance work center T-ME00 and save it. Use the following information:
* Create a capacity demand of 1 hour for the just created Maintentance Work Center ZZ-ME## by creating a new maintenance order of order type PM01 .
Antwort:
Begründung:
See the Explanation for complete Solution of this Task.
Explanation:
Task 3: Create and Use a Maintenance Work Center
Objective
In Task 3, the requirement was to:
* create a new maintenance work center ZZ-ME42 for plant 1010 similar to T-ME00
* maintain the required capacity values
* create a 1-hour capacity demand for that work center by creating a maintenance order of type PM01
Part 1: Create the Maintenance Work Center
Requirement from task file
The task required the following values for the work center:
* Plant = 1010
* Work Center = ZZ-ME42
* Description = Mechanical Maintenance 42
* No. Ind. Capacities = 5
* Capacity = 24.00 H
The task also stated that the work center must be created similar to maintenance work center T-ME00 .
Step-by-step procedure
Step 1: Open work center creation
* Go to SAP GUI command field
* Enter transaction IR01
* Press Enter
Transaction IR01 is used to create a new work center. This is the correct starting point for creating the maintenance work center required in Task 3.
Step 2: Enter initial work center data
On the Create Work Center: Initial Screen , enter:
* Plant = 1010
* Work Center = ZZ-ME42
* Work Center Category = 0005
* In Copy from :
* Plant = 1010
* Work Center = T-ME00
Then press Enter .
The task explicitly required the work center to be created for plant 1010 and to be created similar to T-ME00.
Work center category 0005 is the maintenance work center category, so this was the correct category to use for a maintenance work center.
Step 3: Include capacity data during copy
When the Copy from popup appeared:
* select Capacities
* continue with the green check
This was important because the task required changing capacity-related data:
* No. Ind. Capacities = 5
* Capacity = 24.00 H Copying the capacity data ensured the new work center inherited the capacity structure from T-ME00 and could then be adjusted correctly.
Step 4: Maintain basic data
On the work center master screen:
* change the description to Mechanical Maintenance 42
This matches the exact description required by the task.
Step 5: Maintain capacity values
Go to the Capacities tab, then open the capacity detail screen.
Maintain or verify:
* No. Ind. Capacities = 5
* Capacity Base Unit = H
* Capacity recalculated to 24.00 H
In our system, the Capacity field was system-calculated and not directly editable.
The final valid values were achieved with:
* Start Time = 08:00:00
* End Time = 17:00:00
* Length of breaks = 01:00:00
* Capacity Utilization = 60
* No. Ind. Capacities = 5
This produced:
* Capacity = 24.00 H
The task required 24.00 H capacity, but SAP calculated it automatically based on operating time, utilization, and number of individual capacities.
The resulting calculation was correct and matched the task requirement exactly.
Step 6: Save the work center
* Click Save
Later, when trying to create the same work center again, SAP displayed the system message:
* "Work center ZZ-ME42 in plant 1010 already exists"
Explanation / Verification:
This system message confirmed that the work center had already been created successfully.
Therefore, the creation of ZZ-ME42 was verified as complete.
Part 2: Create a 1-Hour Capacity Demand
Requirement from task file
The task required:
* create a capacity demand of 1 hour
* for the newly created maintenance work center ZZ-ME42
* by creating a maintenance order of type PM01
Step-by-step procedure
Step 7: Open maintenance order creation
* In the command field, enter /nIW31
* Press Enter
Transaction IW31 is used to create a maintenance order.
The /n ensured SAP exited the previous transaction and opened the new one directly.
Step 8: Enter order header data
On the Create Maintenance Order: Initial Screen , enter:
* Order Type = PM01
* Planning Plant = 1010
Then press Enter .
The task explicitly required the capacity demand to be created by means of a maintenance order of type PM01 .
Step 9: Enter order description
On the order header screen, enter a short text such as:
* Capacity demand ZZ-ME42
The task did not prescribe a specific short text, so a meaningful description was used for traceability.
Step 10: Create the first operation
In the first operation area / operations overview, maintain:
* Operation = 0010
* Work Center = ZZ-ME42
* Plant = 1010
* Control Key = PM01
* Work Duration / Work = 1
* Unit = H
Then press Enter .
This operation is the actual source of the capacity demand .
The capacity demand is not created merely by the order header; it is created by assigning the operation to the work center with a planned work value of 1 hour .
Therefore, these operation entries were the critical part of fulfilling Task 3.
Step 11: Save the maintenance order
* Click Save
SAP displayed the confirmation message:
* "Order saved with number 4000314"
Explanation / Verification:
This was the final confirmation that the maintenance order had been created successfully.
Because the operation was assigned to ZZ-ME42 with 1 H planned work, this verified that the required 1- hour capacity demand had been created for the work center.
Verified completed objects
The following results were verified during execution:
* Maintenance Work Center created
* Work Center = ZZ-ME42
* Plant = 1010
* confirmed by SAP message that the work center already existed when rechecked
* Capacity maintained correctly
* No. Ind. Capacities = 5
* Capacity = 24.00 H
* Capacity demand created
* maintenance order type PM01
* operation assigned to ZZ-ME42
* planned work = 1 H
* Order successfully saved
* SAP confirmation: Order saved with number 4000314
14. Frage
Use Phase-Based Maintenance Processing
The project team evaluates during the implementation project Phase-Based Maintenance Processing in SAP S
/4HANA Asset Management. The following features need to be checked:
* Initiate and screen a Maintenance Notification
* Plan Maintenance Order and send it for approval
* Create a Maintenance Notification using an already available notification type which is suitable for phase-based maintenance and save it.
Use the following data:
* Screen and accept the just created Maintenance Notification.
* Create an Order (Phase-based) for your accepted notification and submit it for approval.
Use the following data:
Antwort:
Begründung:
See the Explanation for complete Solution of this Task.
Explanation:
Task 10 Overview
This task evaluates your ability to manage the newer, phase-led maintenance workflow in SAP S/4HANA.
Unlike the traditional "emergency" repair you did earlier, this process includes formal screening and approval steps Step 1: Create a Phase-Based Maintenance Notification In this step, you initiate the request.
* Access the Transaction : Use transaction IW21 or the Fiori app Create Maintenance Request .
* Select Notification Type : Use a type configured for phase-based maintenance (typically Y1 - Maintenance Request ).
* Enter the Following Data :
* Technical Object : T-PB48
* Description : Defective pump (phase-based)
* Current Location : Production Line 1
* Detection Method : Continuous Condition Monitoring
* Operational Effect : Production restricted
* Save : Note the notification number generated.
Explanation : This step "initiates" the maintenance process. In phase-based maintenance, the notification starts in the Initiation phase, where it must be reviewed before any work is planned.
Step 2: Screen and Accept the Notification
As a "Maintenance Coordinator," you must now review the request.
* Access the Fiori App : Open Screen Maintenance Requests .
* Locate Your Notification : Find the notification you just created for T-PB48.
* Perform Screening :
* Review the details to ensure they are complete.
* Click Accept to move it to the next phase.
Explanation : "Screening" is a quality gate. It ensures that the maintenance team only spends time planning valid, well-described issues. Once accepted, the notification moves from the Initiation phase to the Screening phase and finally becomes available for planning.
Step 3: Create and Plan the Phase-Based Order
Now you will create the formal work order for the accepted request.
* Create Order : From within the accepted notification, or using the Manage Maintenance Backlog app, choose to Create Order .
* Enter Planning Data :
* Technical Object : T-PB48
* Operation 0010 Description : Repair damage
* Operation 0010 Work : 2 h
* Submit for Approval : Look for the Submit for Approval button at the top of the order screen.
Explanation : This step moves the order into the Planning phase. By submitting it for approval, you are requesting the budget and resources to perform the work. The order status will change to indicate it is
"Waiting for Approval"
15. Frage
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