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| Section | Weight | Objectives |
|---|
| Inspection and Test | 33% | - Blueprint Reading
- 1. Drawing types and views
- 2. Dimensioning and tolerancing (GD&T basics)
- 3. Symbols and abbreviations
- 4. Material and finish specifications
- Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Liquid penetrant testing
- 3. Visual inspection
- Sampling
- 1. AQL (Acceptable Quality Level)
- 2. Sampling concepts (lot, sample size)
- 3. OC curves
- 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Inspection Planning and Processes
- 1. Final Inspection
- 2. First Article Inspection (FAI)
- 3. Receiving Inspection
- 4. In-Process Inspection (IPI)
|
| Metrology | 26% | - Calibration
- 1. Out-of-calibration procedures
- 2. Traceability to national standards (NIST)
- 3. Calibration systems and schedules
- Common Measurement Tools
- 1. Micrometers (outside, inside, depth)
- 2. Dial indicators
- 3. Height gauges
- 4. Gauge blocks
- 5. Pin gauges, thread gauges, ring gauges
- 6. Calipers (dial, digital, vernier)
- Measurement Techniques
- 1. Thread measurement
- 2. Linear and dimensional measurement
- 3. Gauge R&R (Repeatability and Reproducibility)
- 4. Angular measurement
- 5. Surface finish measurement
- Special Measurement Equipment
- 1. Optical comparators (shadow graphs)
- 2. Surface plates and height standards
- 3. Thread measuring wires
- 4. Hardness testers
- 5. Coordinate Measuring Machines (CMM)
|
| Quality Assurance | 22% | - Root Cause Analysis and Corrective Action
- 1. 5 Whys, Fishbone diagrams
- 2. Material Review Board (MRB)
- 3. Corrective and Preventive Actions (CAPA)
- 4. Nonconforming product control
- Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Control charts (X-bar, R, p, c charts)
- 3. Variables and attributes data
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Document control
- 3. Record keeping and traceability
- Quality Basics
- 1. Customer-supplier relations
- 2. Cost of quality (prevention, appraisal, failure)
- 3. Quality management systems (ISO 9001 overview)
|
| Technical Mathematics | 19% | - Basic Shop Math
- 1. Fractions, decimals, and percentages
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Order of operations
- Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Properties of circles, angles, and triangles
- 3. Area, volume, and perimeter calculations
- Algebra
- 1. Linear equations
- 2. Ratio and proportion
- 3. Transposition of formulas
- Trigonometry
- 1. Pythagorean theorem
- 2. Trigonometric functions (sine, cosine, tangent)
- 3. Right triangle solutions
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
|
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ASQ Certified Quality Inspector Sample Questions (Q59-Q64):
NEW QUESTION # 59
For random sampling, which of the following is a valid technique in selection samples to inspect?
Response:
- A. All of the above.
- B. Random number dice.
- C. Picking numbers from a bowl of chips or marbles.
- D. Calculators or computers.
Answer: A
NEW QUESTION # 60
Which of the following shapes of the indenter tip of a hardness tester for metal is associated with the Rockwell test method?
Response:
- A. Pin indenter
- B. Diamond pyramid
- C. Conical diamond
- D. 5mm ball
Answer: C
NEW QUESTION # 61
Which of the following least serves the purpose of component traceability?
Response:
- A. Reduce exposure to mix-ups
- B. Reduce exposure to economic risk
- C. Meet regulatory requirements
- D. Improve process performance
Answer: D
NEW QUESTION # 62
If a motor consumes 1,100 watts and has an efficiency of 85 percent, what is the output in horsepower when 1 hp = 746w ?
Response:
- A. 1.73
- B. 1.69
- C. 1.25
- D. 1.28
Answer: C
NEW QUESTION # 63
A rectangle has dimensions 35/8 inches and 63/4 inches. Find the perimeter of the rectangle.
Response:
- A. 99 1/4
- B. 21 7/8
- C. 20 3/4
- D. 28 3/8
Answer: C
NEW QUESTION # 64
......
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