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API API-936 Exam Syllabus Topics:

Section	Weight	Objectives
Topic 1: Installation Methods & Procedures	20%	- Casting, gunning, ramming, hand packing - Mixing, batching, and placement techniques - Anchors and support systems
Topic 2: Refractory Materials & Qualification	25%	- Material qualification testing - Applicator qualification requirements - Types, properties, and specifications
Topic 3: API STD 936 Core Requirements	30%	- Quality control guidelines - Documentation and reporting requirements - Roles and responsibilities of personnel
Topic 4: Curing, Drying & Post-Installation	10%	- Defects, repair, and maintenance - Dryout and heating protocols - Curing and firing procedures
Topic 5: Testing & Inspection	15%	- Sample preparation and testing procedures - Acceptance/rejection criteria - ASTM test methods (C113, C133, C704, etc.)

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API Refractory Personnel Sample Questions (Q21-Q26):

NEW QUESTION # 21
For linings that use a surface layer of refractory plastic or a ramming mix, when should trimming, jointing, and venting be done?

A. After water curing for 24 hours
B. Never; these steps are not required when refractory plastics or ramming mixes are used
C. Before stopping work for the day or shift
D. After the entire installation is complete

Answer: C

Explanation:
When using refractory plastics or ramming mixes, it is critical thattrimming, jointing, and venting be performed before stopping work for the day or shift. API 936 and TR 980 specify that proper surface preparation helps relieve vapor pressure during dryout and prevents cracking. If these steps are postponed, the surface may dry unevenly or set improperly, complicating the subsequent installation and reducing bond quality between layers.
Venting paths are particularly important in thick plastic or ramming layers where moisture may be trapped, and jointing ensures layer-to-layer continuity. Trimming also smooths out inconsistencies and aligns the lining to specifications.
Reference:
API TR 980 - Section "Refractory Plastics and Ramming Mixes: Trimming, Jointing, and Venting" requires these actions be doneprior to any interruptionof installation work.

NEW QUESTION # 22
Which of the following is a correct condition for gunned material test panels used for CCS and PLC testing?

A. Test panels must be 24 in. × 24 in. × 6 in. thick and shot vertically.
B. Test panels must be dried at 400°F (204°C) for 6 hours before specimen extraction.
C. The minimum gunned thickness shall be 2 in., with a tolerance of ±0.25 in.
D. A vibrating screed must be used during panel finishing.

Answer: C

Explanation:
API Std 936 specifies in Section 6.6.1.1 that the test panels for pneumatic gunning must be cast to a minimum thickness of 2 inches with an acceptable tolerance:
"The minimum gunned thickness shall be 2 in. (50 mm), and the final thickness shall be within ±0.25 in. (6 mm) of the target."
- API Std 936, Section 6.6.1.1

NEW QUESTION # 23
Castable, gunning mixes, ramming mixes, plastics, and mortars are

A. Shaped refractory
B. Refractory fiber
C. All of the above
D. Unshaped refractory

Answer: D

NEW QUESTION # 24
Hex mesh supplied in flexible rolls and ready fit to a curved surfaces is called

A. Hexalt anchor
B. All of the above
C. Hexcel
D. Flexmesh

Answer: D

NEW QUESTION # 25
Mechanical wearing away of the surfaces of refractory bodies in service by washing action of moving liquid or gases is called

A. Erosion of refractories
B. Crumble of refractories
C. Spalling of refractories
D. None of the above

Answer: A

NEW QUESTION # 26
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