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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Audit types (internal, external, product, process)
  • 3. Document control
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Material Review Board (MRB)
  • 3. Nonconforming product control
  • 4. Corrective and Preventive Actions (CAPA)
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)
Topic 2: Technical Mathematics19%- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Properties of circles, angles, and triangles
- Algebra
  • 1. Transposition of formulas
  • 2. Linear equations
  • 3. Ratio and proportion
- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
Topic 3: Metrology26%- Common Measurement Tools
  • 1. Pin gauges, thread gauges, ring gauges
  • 2. Height gauges
  • 3. Gauge blocks
  • 4. Dial indicators
  • 5. Calipers (dial, digital, vernier)
  • 6. Micrometers (outside, inside, depth)
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Gauge R&R (Repeatability and Reproducibility)
  • 3. Linear and dimensional measurement
  • 4. Thread measurement
  • 5. Angular measurement
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Calibration systems and schedules
  • 3. Out-of-calibration procedures
- Special Measurement Equipment
  • 1. Optical comparators (shadow graphs)
  • 2. Surface plates and height standards
  • 3. Thread measuring wires
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Hardness testers
Topic 4: Inspection and Test33%- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. OC curves
  • 4. Sampling concepts (lot, sample size)
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Drawing types and views
  • 3. Material and finish specifications
  • 4. Symbols and abbreviations
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. First Article Inspection (FAI)
  • 3. Receiving Inspection
  • 4. In-Process Inspection (IPI)

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ASQ Certified Quality Inspector Sample Questions (Q134-Q139):

NEW QUESTION # 134
Convert 7.85 x 105 from scientific notation to floating point notation.
Response:

Answer: B


NEW QUESTION # 135
An electronic gauge that combines more than one function in a single unit is called which of the following?
Response:

Answer: D


NEW QUESTION # 136
A removed section of a formal blueprint is used for which of the following?
Response:

Answer: D


NEW QUESTION # 137
An inspector is checking a steel part for subsurface nonmetallic inclusions. Which testing method should be used?
Response:

Answer: C


NEW QUESTION # 138
A shipment of 147,000 bottles is received and the overflow volume of the bottles must be tested. A number of bottles will be tested. What type of sampling plan should be used?
Response:

Answer: C


NEW QUESTION # 139
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