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| Section | Weight | Objectives |
|---|
| Curing, Drying & Post-Installation | 10% | - Curing and firing procedures - Dryout and heating protocols - Defects, repair, and maintenance
|
| Refractory Materials & Qualification | 25% | - Types, properties, and specifications - Applicator qualification requirements - Material qualification testing
|
| API STD 936 Core Requirements | 30% | - Roles and responsibilities of personnel - Documentation and reporting requirements - Quality control guidelines
|
| Installation Methods & Procedures | 20% | - Anchors and support systems - Casting, gunning, ramming, hand packing - Mixing, batching, and placement techniques
|
| Testing & Inspection | 15% | - ASTM test methods (C113, C133, C704, etc.) - Acceptance/rejection criteria - Sample preparation and testing procedures
|
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API Refractory Personnel Sample Questions (Q84-Q89):
NEW QUESTION # 84
Which of the following steps are required to apply to thin-layer erosion-resistant linings?
(This may have more than one correct answer; please select all answers that apply.)
- A. Overfill will be removed until flush with the tops of the hexmetal
- B. The refractory will be fully compacted in and around the anchor supports
- C. Water slicking of the lining surface is permitted
- D. Mix times will be determined during the material qualification testing
Answer: A,B,D
Explanation:
According to API TR 980, specific practices are required during the installation of erosion-resistant refractory linings:
"Thin-layer linings shall be installed so that overfill is trimmed flush to the hexmetal..."
"Mixing procedures, including mix times and water ratios, shall be defined during material qualification testing..."
"The refractory shall be fully compacted in and around the anchor supports."
- API TR 980, Section 4.3.2
Additionally, slicking (Option A) is not permitted as it interferes with mechanical bond development.
NEW QUESTION # 85
Colour coding does not require for anchor alloy of
- A. Carbon steel
- B. None of the above
- C. SS304
- D. SS310
Answer: A
NEW QUESTION # 86
Which term is used to describe a newly installed monolithic refractory lining that has not been exposed to either a dry-out or initial heating?
- A. Castable refractory
- B. Wet refractory
- C. Installed refractory
- D. Green refractory
Answer: D
Explanation:
The API 936 terminology section defines "green refractory" as:
"Green Refractory: A monolithic refractory that has been placed but has not yet been exposed to curing or dryout temperatures."
- API Std 936, Section 3: Definitions
Thus, "green refractory" is the technically correct term for the unheated, freshly installed condition.
NEW QUESTION # 87
Refractories that are resistant to chemical attack by both acid and basic slags, refractories, or fluxes at high temperature is
- A. Basic
- B. None of the above
- C. Neutral
- D. Acid
Answer: C
NEW QUESTION # 88
The air pressure to blast the 1000 g of size graded silicon carbide grain for abrasion resistance test should be
- A. 400 KPa
- B. 448 KPa (65 PSi)
- C. None of the above
- D. 450 KPa
Answer: B
NEW QUESTION # 89
......
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