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| Section | Weight | Objectives |
|---|
| Inspection and Test | 33% | - Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Liquid penetrant testing
- 3. Visual inspection
- Blueprint Reading
- 1. Drawing types and views
- 2. Symbols and abbreviations
- 3. Material and finish specifications
- 4. Dimensioning and tolerancing (GD&T basics)
- Inspection Planning and Processes
- 1. Receiving Inspection
- 2. In-Process Inspection (IPI)
- 3. Final Inspection
- 4. First Article Inspection (FAI)
- Sampling
- 1. AQL (Acceptable Quality Level)
- 2. OC curves
- 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 4. Sampling concepts (lot, sample size)
|
| Technical Mathematics | 19% | - Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Basic Shop Math
- 1. Order of operations
- 2. Fractions, decimals, and percentages
- 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Algebra
- 1. Transposition of formulas
- 2. Linear equations
- 3. Ratio and proportion
- Geometry
- 1. Area, volume, and perimeter calculations
- 2. Properties of circles, angles, and triangles
- 3. Coordinate systems (polar, Cartesian)
- Trigonometry
- 1. Right triangle solutions
- 2. Trigonometric functions (sine, cosine, tangent)
- 3. Pythagorean theorem
|
| Metrology | 26% | - Calibration
- 1. Out-of-calibration procedures
- 2. Traceability to national standards (NIST)
- 3. Calibration systems and schedules
- Common Measurement Tools
- 1. Pin gauges, thread gauges, ring gauges
- 2. Height gauges
- 3. Gauge blocks
- 4. Dial indicators
- 5. Calipers (dial, digital, vernier)
- 6. Micrometers (outside, inside, depth)
- Measurement Techniques
- 1. Linear and dimensional measurement
- 2. Surface finish measurement
- 3. Angular measurement
- 4. Gauge R&R (Repeatability and Reproducibility)
- 5. Thread measurement
- Special Measurement Equipment
- 1. Thread measuring wires
- 2. Surface plates and height standards
- 3. Hardness testers
- 4. Optical comparators (shadow graphs)
- 5. Coordinate Measuring Machines (CMM)
|
| Quality Assurance | 22% | - Quality Basics
- 1. Quality management systems (ISO 9001 overview)
- 2. Customer-supplier relations
- 3. Cost of quality (prevention, appraisal, failure)
- Quality Audits and Documentation
- 1. Record keeping and traceability
- 2. Audit types (internal, external, product, process)
- 3. Document control
- Root Cause Analysis and Corrective Action
- 1. Material Review Board (MRB)
- 2. 5 Whys, Fishbone diagrams
- 3. Nonconforming product control
- 4. Corrective and Preventive Actions (CAPA)
- Statistical Process Control (SPC)
- 1. Variables and attributes data
- 2. Control charts (X-bar, R, p, c charts)
- 3. Process capability (Cp, Cpk)
|
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ASQ Certified Quality Inspector Sample Questions (Q169-Q174):
NEW QUESTION # 169
Which of the following is the property of a result of a measurement whereby it can be related to appropriate standards through an unbroken chain of comparisons?
Response:
- A. Linearity
- B. Traceability
- C. Reproducibility
- D. Repeatability
Answer: B
NEW QUESTION # 170
An X and R chart is used to
Response:
- A. interpret costs
- B. indicate process variation
- C. specify design limits
- D. identify customer expectations
Answer: B
NEW QUESTION # 171
When using 3ᶞ limits, the 2ᶞ limits on a control chart are often referred to as the:
Response:
- A. Control limits
- B. Modified control limits
- C. Specification limits
- D. Warning limits
Answer: D
NEW QUESTION # 172
Solve for x. x / 7 - 8 = 33
Response:
Answer: C
NEW QUESTION # 173
The probability that a "good" lot will be rejected by the sampling plan is called?
Response:
- A. Beta risk
- B. Producer's risk
- C. Consumer's risk
- D. Lot tolerance percent defective
Answer: B
NEW QUESTION # 174
......
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