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| Section | Weight | Objectives |
|---|
| Topic 1: Metrology | 26% | - Measurement Techniques
- 1. Angular measurement
- 2. Thread measurement
- 3. Gauge R&R (Repeatability and Reproducibility)
- 4. Linear and dimensional measurement
- 5. Surface finish measurement
- Special Measurement Equipment
- 1. Optical comparators (shadow graphs)
- 2. Coordinate Measuring Machines (CMM)
- 3. Thread measuring wires
- 4. Hardness testers
- 5. Surface plates and height standards
- Common Measurement Tools
- 1. Height gauges
- 2. Calipers (dial, digital, vernier)
- 3. Gauge blocks
- 4. Dial indicators
- 5. Micrometers (outside, inside, depth)
- 6. Pin gauges, thread gauges, ring gauges
- Calibration
- 1. Out-of-calibration procedures
- 2. Calibration systems and schedules
- 3. Traceability to national standards (NIST)
|
| Topic 2: Quality Assurance | 22% | - Quality Audits and Documentation
- 1. Record keeping and traceability
- 2. Document control
- 3. Audit types (internal, external, product, process)
- Quality Basics
- 1. Quality management systems (ISO 9001 overview)
- 2. Cost of quality (prevention, appraisal, failure)
- 3. Customer-supplier relations
- Root Cause Analysis and Corrective Action
- 1. Corrective and Preventive Actions (CAPA)
- 2. Nonconforming product control
- 3. 5 Whys, Fishbone diagrams
- 4. Material Review Board (MRB)
- Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Variables and attributes data
- 3. Control charts (X-bar, R, p, c charts)
|
| Topic 3: Technical Mathematics | 19% | - Algebra
- 1. Transposition of formulas
- 2. Ratio and proportion
- 3. Linear equations
- Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
- Trigonometry
- 1. Pythagorean theorem
- 2. Right triangle solutions
- 3. Trigonometric functions (sine, cosine, tangent)
- Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Area, volume, and perimeter calculations
- 3. Properties of circles, angles, and triangles
- Basic Shop Math
- 1. Fractions, decimals, and percentages
- 2. Order of operations
- 3. Arithmetic operations (addition, subtraction, multiplication, division)
|
| Topic 4: Inspection and Test | 33% | - Inspection Planning and Processes
- 1. Receiving Inspection
- 2. First Article Inspection (FAI)
- 3. Final Inspection
- 4. In-Process Inspection (IPI)
- Blueprint Reading
- 1. Drawing types and views
- 2. Dimensioning and tolerancing (GD&T basics)
- 3. Material and finish specifications
- 4. Symbols and abbreviations
- Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Liquid penetrant testing
- 3. Visual inspection
- Sampling
- 1. AQL (Acceptable Quality Level)
- 2. OC curves
- 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 4. Sampling concepts (lot, sample size)
|
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ASQ Certified Quality Inspector Sample Questions (Q276-Q281):
NEW QUESTION # 276
The opening meeting should happen in the:
Response:
- A. Planning phase of the audit.
- B. Follow-up and Closure phase of the audit.
- C. Reporting phase of the audit.
- D. Performance phase of the audit.
Answer: D
NEW QUESTION # 277
Which of the following is a component of an attribute (data) sampling plan?
Response:
- A. Unit is inspected by its proximity to specifications
- B. Smaller sample size can be utilized
- C. Items are classified as Percent Defective
- D. Inspection method is more sophisticated
Answer: C
NEW QUESTION # 278
Which of the following is the primary reason for developing checklists during audit planning?
Response:
- A. They provide a means for ensuring interviews are timely.
- B. They help guide the auditor through audit performance.
- C. They help to organize large audit teams by assigning work.
- D. They provide a means for statistically validating audit results.
Answer: B
NEW QUESTION # 279
Given the batch size (lot size), inspection level (LTPD), and AQL value, which of the following sampling plans would be most appropriate to determine the sample size and acceptance criteria?
Response:
- A. Variables single for defective.
- B. Sequential plan.
- C. Stratified plan.
- D. ANSI Z1.4.
Answer: D
NEW QUESTION # 280
An oscilloscope is best described as an instrument to analyze:
I) If an electrical component is working
II) Power source to see if there is noise on the line or if the line is clean Response:
- A. Neither I nor II
- B. I only
- C. II only
- D. I & II
Answer: D
NEW QUESTION # 281
......
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