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| Section | Weight | Objectives |
|---|
| Installation Methods & Procedures | 20% | - Anchors and support systems - Casting, gunning, ramming, hand packing - Mixing, batching, and placement techniques
|
| Refractory Materials & Qualification | 25% | - Material qualification testing - Types, properties, and specifications - Applicator qualification requirements
|
| API STD 936 Core Requirements | 30% | - Roles and responsibilities of personnel - Quality control guidelines - Documentation and reporting requirements
|
| Testing & Inspection | 15% | - Acceptance/rejection criteria - ASTM test methods (C113, C133, C704, etc.) - Sample preparation and testing procedures
|
| Curing, Drying & Post-Installation | 10% | - Defects, repair, and maintenance - Dryout and heating protocols - Curing and firing procedures
|
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API Refractory Personnel Sample Questions (Q50-Q55):
NEW QUESTION # 50
Castable, gunning mixes, ramming mixes, plastics, and mortars are
- A. Refractory fiber
- B. Unshaped refractory
- C. All of the above
- D. Shaped refractory
Answer: B
NEW QUESTION # 51
Which term is used to describe a newly installed monolithic refractory lining that has not been exposed to either a dry-out or initial heating?
- A. Wet refractory
- B. Green refractory
- C. Castable refractory
- D. Installed refractory
Answer: B
Explanation:
The API 936 terminology section defines "green refractory" as:
"Green Refractory: A monolithic refractory that has been placed but has not yet been exposed to curing or dryout temperatures."
- API Std 936, Section 3: Definitions
Thus, "green refractory" is the technically correct term for the unheated, freshly installed condition.
NEW QUESTION # 52
If the refractory lining is required before pressure testing, all pressure-retaining welds shall:
- A. be gunned with no needles.
- B. remain unlined and exposed to test medium.
- C. be lined with coal tar epoxy.
- D. include additional anchors.
Answer: B
Explanation:
API 936 requires that if a refractory lining must be installed before pressure testing, then pressure-retaining welds must be left exposed to allow for adequate inspection and testing:
"If lining is required before pressure testing, pressure-retaining welds shall be left unlined and exposed to the test medium."
- API Std 936, Section 5.3.2.2
This ensures that the integrity of welds can be assessed without interference from refractory materials.
NEW QUESTION # 53
Section of transfer line in which flow is in an upward direction is called
- A. None of the above
- B. Riser of FCCU
- C. Plenum of FCCU
- D. Cyclone of FCCU
Answer: B
NEW QUESTION # 54
The installation contractor is required to secure an advance agreement that concerns all the installation details from the:
- A. Inspector.
- B. Engineering company.
- C. Manufacturer.
- D. Owner.
Answer: D
Explanation:
According to API 936, theinstallation contractor must secure prior written approval or agreement from the ownerregarding all details of the installation. This includes procedures for curing, dryout, anchoring, repairs, and quality control. The owner or their authorized representative is the ultimate authority for project specification conformance.
Reference:
API Std 936, Section 4.1 - "The installation contractor shall obtain agreement from the owner for all installation procedures and requirements."
NEW QUESTION # 55
......
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