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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Technical Mathematics19%- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Properties of circles, angles, and triangles
  • 3. Area, volume, and perimeter calculations
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
Topic 2: Metrology26%- Common Measurement Tools
  • 1. Height gauges
  • 2. Gauge blocks
  • 3. Calipers (dial, digital, vernier)
  • 4. Dial indicators
  • 5. Micrometers (outside, inside, depth)
  • 6. Pin gauges, thread gauges, ring gauges
- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Surface plates and height standards
  • 4. Optical comparators (shadow graphs)
  • 5. Hardness testers
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Surface finish measurement
  • 3. Angular measurement
  • 4. Thread measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
Topic 3: Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. Material Review Board (MRB)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Corrective and Preventive Actions (CAPA)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Customer-supplier relations
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Process capability (Cp, Cpk)
  • 3. Variables and attributes data
Topic 4: Inspection and Test33%- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. First Article Inspection (FAI)
  • 3. Final Inspection
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. OC curves
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. AQL (Acceptable Quality Level)
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Symbols and abbreviations
  • 3. Drawing types and views
  • 4. Dimensioning and tolerancing (GD&T basics)

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Get Updated ASQ CQI Exam Questions (2026)

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ASQ Certified Quality Inspector Sample Questions (Q231-Q236):

NEW QUESTION # 231
A 27° right triangle has a 43 inch hypotenuse. Find the leg that is adjacent to the 27° angle to the nearest 0.1 inch.
Response:

Answer: D


NEW QUESTION # 232
An inspector is checking a steel part for subsurface nonmetallic inclusions. Which testing method should be used?
Response:

Answer: B


NEW QUESTION # 233
The purpose of gage R&R is to determine:
Response:

Answer: D


NEW QUESTION # 234
Given the following steps of a process capability study, what is the proper order?
1. Verify process in control
2. Calculate process control limits
3. Collect measurement data
4. Reduce common cause variation
5. Estimate process capability
6. Maintain process at current level
Response:

Answer: B


NEW QUESTION # 235
Which of the combinations of hardness indenter positioning and depth upon indentation are proper?

Response:

Answer: A


NEW QUESTION # 236
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