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API API-936 Exam Syllabus Topics:

SectionObjectives
Laboratory Testing Procedures- Material qualification
  • 1. Acceptance and rejection criteria
  • 2. Curing and firing procedures
  • 3. Sample preparation
- Refractory test methods
  • 1. Reheat change testing
  • 2. Workability index testing
  • 3. Abrasion resistance testing
  • 4. Cold crushing strength testing
Applicator and Material Qualification- Qualification procedures
  • 1. Mixing and water control
  • 2. Surface preparation
  • 3. Environmental controls
- Installation methods
  • 1. Hand packing
  • 2. Casting
  • 3. Gunning
  • 4. Ramming
Inspection- Quality verification
  • 1. Material traceability
  • 2. Documentation requirements
  • 3. Repair procedures
  • 4. Acceptance criteria
- Inspection techniques
  • 1. Visual inspection
  • 2. Radiographic inspection
  • 3. Core sampling
  • 4. Hammer testing
Post-Installation- Dry-out and curing
  • 1. Temperature monitoring
  • 2. Heat-up schedules
  • 3. Cooling procedures
- Final verification
  • 1. Environmental conditions
  • 2. Lining integrity inspection
  • 3. Sealing requirements
Installation- Installation equipment
  • 1. Gunite equipment
  • 2. Casting equipment
  • 3. Vibration equipment
- Installation quality control
  • 1. Anchor systems and layouts
  • 2. Flash set recognition
  • 3. Fiber addition procedures
  • 4. Production sampling

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API Refractory Personnel Sample Questions (Q44-Q49):

NEW QUESTION # 44
Compositions of ground refractory materials develop a strong bond at air ambient temperatures by virtue of chemical reactions within the binder phase that is usually activated by water additions. These refractories include cement and phosphate bonded castables is called:

Answer: D


NEW QUESTION # 45
In accordance with TR 980, when curing a high-purity, low-cement castable for a high-temperature unit, which of the following sequences ensures minimum cracking risk?

Answer: A

Explanation:
TR 980 outlines curing and dryout best practices for monolithic refractories. For high-purity low-cement castables, gradual heat-up is necessary to avoid thermal shock and cracking:
"A minimum 24-hour air cure at ambient temperature should be followed by a controlled dryout ramp not exceeding 50°F (28°C) per hour up to 600°F (316°C)."
- TR 980, Section 6.4.2


NEW QUESTION # 46
As per ASTM C- 704, for the erosion tests, silicon carbide grit is to be used by

Answer: C


NEW QUESTION # 47
Section of transfer line in which flow is in a downward direction is called

Answer: B


NEW QUESTION # 48
The length of metal fiber is

Answer: C


NEW QUESTION # 49
......

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