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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Metrology26%- Calibration
  • 1. Out-of-calibration procedures
  • 2. Calibration systems and schedules
  • 3. Traceability to national standards (NIST)
- Measurement Techniques
  • 1. Thread measurement
  • 2. Angular measurement
  • 3. Linear and dimensional measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Surface finish measurement
- Common Measurement Tools
  • 1. Height gauges
  • 2. Dial indicators
  • 3. Micrometers (outside, inside, depth)
  • 4. Gauge blocks
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Calipers (dial, digital, vernier)
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Hardness testers
  • 3. Surface plates and height standards
  • 4. Optical comparators (shadow graphs)
  • 5. Coordinate Measuring Machines (CMM)
Topic 2: Technical Mathematics19%- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Algebra
  • 1. Transposition of formulas
  • 2. Linear equations
  • 3. Ratio and proportion
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
Topic 3: Inspection and Test33%- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. In-Process Inspection (IPI)
  • 3. Final Inspection
  • 4. First Article Inspection (FAI)
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. OC curves
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Symbols and abbreviations
  • 3. Drawing types and views
  • 4. Dimensioning and tolerancing (GD&T basics)
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Liquid penetrant testing
  • 3. Magnetic particle testing
Topic 4: Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. 5 Whys, Fishbone diagrams
  • 3. Nonconforming product control
  • 4. Corrective and Preventive Actions (CAPA)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Audit types (internal, external, product, process)
  • 3. Document control
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)

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ASQ Certified Quality Inspector Sample Questions (Q176-Q181):

NEW QUESTION # 176
A sampling plan where each item is treated as a sample of one in determining to accept, reject, or continue is called a:
Response:

Answer: B


NEW QUESTION # 177
Convert the decimal (0.012) to a percentage.
Response:

Answer: A


NEW QUESTION # 178
An inspector wishes to determine the frequency of defects that have been found during the inspection of a specific part in order to set priorities for resolution. The attribute data could best be evaluated using which of the following?
Response:

Answer: C


NEW QUESTION # 179
For random sampling, which of the following is a valid technique in selection samples to inspect?
Response:

Answer: A


NEW QUESTION # 180
Which of the following gages is also called the go/no-go gage?
Response:

Answer: B


NEW QUESTION # 181
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