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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Dial indicators
  • 3. Gauge blocks
  • 4. Calipers (dial, digital, vernier)
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Height gauges
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Surface plates and height standards
  • 3. Hardness testers
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Optical comparators (shadow graphs)
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Angular measurement
  • 3. Linear and dimensional measurement
  • 4. Thread measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
Quality Assurance22%- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Nonconforming product control
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. 5 Whys, Fishbone diagrams
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Customer-supplier relations
- Quality Audits and Documentation
  • 1. Document control
  • 2. Audit types (internal, external, product, process)
  • 3. Record keeping and traceability
Inspection and Test33%- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. First Article Inspection (FAI)
  • 3. In-Process Inspection (IPI)
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Sampling
  • 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 2. Sampling concepts (lot, sample size)
  • 3. OC curves
  • 4. AQL (Acceptable Quality Level)
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Symbols and abbreviations
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Drawing types and views
Technical Mathematics19%- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Trigonometry
  • 1. Right triangle solutions
  • 2. Pythagorean theorem
  • 3. Trigonometric functions (sine, cosine, tangent)
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)

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ASQ Certified Quality Inspector Sample Questions (Q181-Q186):

NEW QUESTION # 181
Which of the following diagrams assists in identifying interrelationships?
Response:

Answer: C


NEW QUESTION # 182
When destructive testing is required to assess product quality, for which of the following reasons are sampling plans used?
Response:

Answer: D


NEW QUESTION # 183
Of the following, what is the most important reason for audit planning?
Response:

Answer: C


NEW QUESTION # 184
Which of the following refers to the difference in the average of at least two sets of measurements obtained with the same gage on the same part at different times?
Response:

Answer: C


NEW QUESTION # 185
Which of the following resolutions would be used to verify a dimension of 1.5 mm 0.05 mm?
Response:

Answer: B


NEW QUESTION # 186
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