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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Quality Basics
  • 1. Customer-supplier relations
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Cost of quality (prevention, appraisal, failure)
- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. 5 Whys, Fishbone diagrams
  • 3. Material Review Board (MRB)
  • 4. Corrective and Preventive Actions (CAPA)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Process capability (Cp, Cpk)
  • 3. Variables and attributes data
Technical Mathematics19%- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Algebra
  • 1. Linear equations
  • 2. Ratio and proportion
  • 3. Transposition of formulas
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Properties of circles, angles, and triangles
Metrology26%- Measurement Techniques
  • 1. Angular measurement
  • 2. Gauge R&R (Repeatability and Reproducibility)
  • 3. Surface finish measurement
  • 4. Thread measurement
  • 5. Linear and dimensional measurement
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Calibration systems and schedules
  • 3. Traceability to national standards (NIST)
- Common Measurement Tools
  • 1. Calipers (dial, digital, vernier)
  • 2. Gauge blocks
  • 3. Dial indicators
  • 4. Micrometers (outside, inside, depth)
  • 5. Height gauges
  • 6. Pin gauges, thread gauges, ring gauges
- Special Measurement Equipment
  • 1. Surface plates and height standards
  • 2. Optical comparators (shadow graphs)
  • 3. Coordinate Measuring Machines (CMM)
  • 4. Hardness testers
  • 5. Thread measuring wires
Inspection and Test33%- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Receiving Inspection
  • 3. In-Process Inspection (IPI)
  • 4. Final Inspection
- Sampling
  • 1. OC curves
  • 2. Sampling concepts (lot, sample size)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. AQL (Acceptable Quality Level)
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Magnetic particle testing
  • 3. Liquid penetrant testing
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Material and finish specifications
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Symbols and abbreviations

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ASQ Certified Quality Inspector Sample Questions (Q200-Q205):

NEW QUESTION # 200
Which of the following does Process capability measurement provide?
Response:

Answer: A


NEW QUESTION # 201
A first-article tool sample inspection is performed to ensure that all
Response:

Answer: D


NEW QUESTION # 202
Small shifts in a process are more likely to be detected using:
Response:

Answer: A


NEW QUESTION # 203
A control chart is used to control a paper towel line. End product is produced in rolls of varying length 12 inches wide. Nonconformities include tears, improper printing, improper perforations, etc. The control statistic is defects per 100 sheets with one roll constituting a sample.
Which control chart is most appropriate to use?
Response:

Answer: D


NEW QUESTION # 204
It is generally accepted that human inspectors only find about ______ of the defects actually present in the product.
Response:

Answer: C


NEW QUESTION # 205
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