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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Incident Investigation and Learning10-15%- Investigation Report Development
- Root Cause Analysis Methods
- Lessons Learned and Knowledge Management
- Incident Classification and Severity
- Trending and Performance Metrics
Topic 2: Process Safety Management Systems15-20%- Continuous Improvement Frameworks
- Policy and Strategic Planning
- Management Leadership and Commitment
- Elements of PSM Systems
Topic 3: Process Safety Engineering Fundamentals15-20%- Fire and Explosion Dynamics
- Equipment Design and Integrity
- Chemical Process Safety Fundamentals
- Toxicology and Exposure Assessment
- Thermodynamics and Reaction Hazards
Topic 4: Operating Procedures and Practices10-15%- Operations Training and Competency
- Safe Work Practices
- Permit-to-Work Systems
- Standard Operating Procedures (SOPs)
- Startup and Shutdown Procedures
Topic 5: Risk Assessment and Analysis20-25%- Hazard Identification (HAZID)
- Event Tree Analysis (ETA)
- Quantitative Risk Assessment (QRA)
- Bow-Tie Analysis
- Layer of Protection Analysis (LOPA)
- Hazard and Operability Analysis (HAZOP)
- Fault Tree Analysis (FTA)
Topic 6: Management of Change (MOC)8-12%- MOC Process Requirements
- Technical Review and Risk Assessment
- Temporary vs. Permanent Changes
- Personnel and Organizational Changes
Topic 7: Regulatory Compliance and Auditing5-10%- EPA RMP Regulations
- OSHA PSM Requirements
- International Process Safety Standards
- Compliance Verification Methods
- Process Safety Auditing Techniques
Topic 8: Emergency Planning and Response5-10%- Emergency Response Planning
- Safety Instrumented Systems (SIS)
- Containment and Mitigation Barriers
- Inherently Safer Design Principles

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AIChE CCPS Process Safety Professional Certification Sample Questions (Q84-Q89):

NEW QUESTION # 84
Which of the following statements are true with respect to Compliance with Standards? (select all that apply)

Answer: B,C,E

Explanation:
The correct answers are A, B, and D because they align with CCPS guidance on Compliance with Standards , which emphasizes both adherence and thoughtful application of standards.
Option A is correct because standards should be living documents , updated as new knowledge, technology, and lessons learned become available. This ensures continuous improvement and relevance.
Option B is also correct because compliance with codes and standards represents a minimum requirement , not a guarantee of safety. CCPS stresses that organizations must go beyond compliance and apply risk-based decision-making tailored to their specific hazards.
Option D is correct because companies are allowed-and often expected-to develop internal standards that may be more stringent or better suited to their operations than external codes.
Option C is incorrect because while standards should be kept current, there is no requirement to update them specifically before each PHA revalidation.
Option E is incorrect because deviations from standards must be formally justified, evaluated, and approved , not simply allowed due to complexity.
Option F is incorrect because existing equipment is typically governed by the codes in effect at the time of design , unless risk justifies upgrades.
CCPS emphasizes that effective compliance involves understanding, application, and continuous improvement , not just adherence.


NEW QUESTION # 85
When should worker refresher training be done? (select all that apply)

Answer: B,C,D,E

Explanation:
The correct answers are B, C, D, and E because CCPS emphasizes that refresher training must be risk-based, need-driven, and triggered by specific conditions , rather than convenience.
Option B is correct because regulatory requirements often mandate periodic refresher training , ensuring compliance and maintaining competency.
Option C is critical because refresher training should be provided whenever there is a recognized gap in knowledge or skills . This aligns with CCPS's focus on maintaining workforce competency and preventing human error.
Option D is also correct because audits may identify deficiencies in knowledge, performance, or program implementation , triggering the need for additional training.
Option E is correct because any process change (via MOC) may introduce new hazards or operating conditions, requiring updated training before implementation.
Option A is incorrect because training should not be scheduled based on convenience or production priorities.
CCPS stresses that training is a safety-critical activity that must be prioritized based on risk and need.
Overall, refresher training is essential for ensuring that personnel remain competent, informed, and capable of operating safely under changing conditions .


NEW QUESTION # 86
The training for maintenance personnel only needs to cover the testing and maintenance procedures of the specific equipment they service, true or false?

Answer: A

Explanation:
The correct answer is B (False) because CCPS emphasizes that maintenance personnel require comprehensive training beyond just equipment-specific procedures .
While understanding testing and maintenance procedures is essential, maintenance personnel must also be trained in process safety hazards, safe work practices, and the broader system in which the equipment operates
. This includes knowledge of hazardous chemicals, energy sources, isolation procedures (e.g., lockout/tagout), confined space entry, and the potential consequences of equipment failure.
CCPS highlights that maintenance work often involves intrusive activities that can introduce significant risk, such as opening process systems or bypassing safeguards. Therefore, personnel must understand not only
"how" to perform a task but also "why" it must be done safely and what could go wrong .
Additionally, training should include recognition of abnormal conditions, emergency response actions, and the impact of maintenance on process safety systems . Limiting training only to procedures would leave critical knowledge gaps and increase the likelihood of incidents.
Thus, effective maintenance training must ensure full competency in both technical tasks and process safety principles , aligning with CCPS guidance for mechanical integrity and workforce competency.


NEW QUESTION # 87
A contractor has been hired to apply a proprietary coating in an unoccupied process area. The coating has hazardous properties. What documentation should the contractor provide to the site owner before starting work? (Select all that apply)

Answer: B,C,D

Explanation:
The correct answers are A, D, and E because CCPS emphasizes that contractor activities involving hazardous materials must be fully communicated and controlled , regardless of proprietary considerations. Under RBPS elements such as Operating Procedures, Safe Work Practices, and Contractor Management , contractors are required to provide sufficient information to ensure safe execution of work and protection of personnel.
Option A is correct because detailed procedures for handling and applying hazardous coatings are necessary for understanding risks and ensuring safe execution. Option D is correct because contractors must demonstrate how they will protect site personnel from exposure , including controls such as ventilation, PPE, isolation, or restricted access. Option E is essential because the Safety Data Sheet (SDS) provides critical information about chemical hazards, handling precautions, and emergency response measures, which is required for hazard communication.
Options B and C are incorrect because safety responsibility is shared , and proprietary technology does not exempt contractors from providing safety-critical information. CCPS clearly states that sufficient hazard information must always be communicated to prevent incidents.
Ultimately, effective contractor safety management requires transparency of hazards, clear procedures, and defined protective measures before work begins.


NEW QUESTION # 88
A Management of Change work process includes: (select all that apply)

Answer: A,C,D

Explanation:
The correct answers are B, C, and D because these are core required components of a Management of Change (MOC) system as defined by CCPS.
Option B is correct because MOC requires a systematic evaluation of the impact of any change on process safety . This includes identifying new hazards, assessing risks, and determining whether existing safeguards remain adequate. This step is essential to prevent unintended consequences, such as introducing new failure modes or hazardous conditions.
Option C is also correct because CCPS requires that MOC be governed by a formal written procedure . This ensures consistency, accountability, and traceability in how changes are proposed, reviewed, approved, and implemented across the organization.
Option D is correct because approval requirements are a key part of MOC. Changes must be reviewed and authorized by qualified personnel (e.g., engineering, safety, operations) before implementation to ensure all risks are properly addressed.
Option A is not a primary element of MOC. While safe work practices may be affected by a change and could be reviewed as part of the process, they are not a fundamental requirement of the MOC workflow itself .
Overall, CCPS emphasizes that effective MOC systems must include hazard review, documentation, and formal authorization to maintain process safety integrity.


NEW QUESTION # 89
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