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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Metrology26%- Special Measurement Equipment
  • 1. Coordinate Measuring Machines (CMM)
  • 2. Optical comparators (shadow graphs)
  • 3. Hardness testers
  • 4. Thread measuring wires
  • 5. Surface plates and height standards
- Common Measurement Tools
  • 1. Calipers (dial, digital, vernier)
  • 2. Micrometers (outside, inside, depth)
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Gauge blocks
  • 5. Height gauges
  • 6. Dial indicators
- Measurement Techniques
  • 1. Angular measurement
  • 2. Gauge R&R (Repeatability and Reproducibility)
  • 3. Thread measurement
  • 4. Surface finish measurement
  • 5. Linear and dimensional measurement
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
Topic 2: Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Visual inspection
  • 3. Magnetic particle testing
- Sampling
  • 1. OC curves
  • 2. Sampling concepts (lot, sample size)
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Final Inspection
  • 3. In-Process Inspection (IPI)
  • 4. Receiving Inspection
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Material and finish specifications
  • 3. Symbols and abbreviations
  • 4. Drawing types and views
Topic 3: Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. Nonconforming product control
  • 4. 5 Whys, Fishbone diagrams
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Process capability (Cp, Cpk)
  • 3. Variables and attributes data
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Customer-supplier relations
- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)
Topic 4: Technical Mathematics19%- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
- Trigonometry
  • 1. Pythagorean theorem
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Right triangle solutions
- Algebra
  • 1. Transposition of formulas
  • 2. Linear equations
  • 3. Ratio and proportion
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions

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ASQ Certified Quality Inspector Sample Questions (Q144-Q149):

NEW QUESTION # 144
An instrument for measuring, comparing, or checking dimensions by sensing the flow of air through the space between the gage head and the workpiece surface is called which of the following?
Response:

Answer: C


NEW QUESTION # 145
Which of the following can measure difficult contours and part configurations?
Response:

Answer: A


NEW QUESTION # 146
The task is to measure hole to hole in a vertical pattern. The holes are set at 90 degrees to each other. Which equipment of the following is a good choice?
Response:

Answer: D


NEW QUESTION # 147
Lot codes, batch numbers, serial numbers are important material control methods as related to:
Response:

Answer: B


NEW QUESTION # 148
In order to eliminate inspector errors which of the following would be effective?
Response:

Answer: C


NEW QUESTION # 149
......

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