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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. Nonconforming product control
  • 4. 5 Whys, Fishbone diagrams
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Variables and attributes data
  • 3. Process capability (Cp, Cpk)
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Customer-supplier relations
  • 3. Quality management systems (ISO 9001 overview)
Topic 2: Technical Mathematics19%- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Pythagorean theorem
  • 3. Right triangle solutions
- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
- Algebra
  • 1. Transposition of formulas
  • 2. Linear equations
  • 3. Ratio and proportion
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Properties of circles, angles, and triangles
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
Topic 3: Metrology26%- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Calibration systems and schedules
  • 3. Out-of-calibration procedures
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Surface plates and height standards
  • 3. Optical comparators (shadow graphs)
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Thread measuring wires
- Common Measurement Tools
  • 1. Height gauges
  • 2. Calipers (dial, digital, vernier)
  • 3. Gauge blocks
  • 4. Micrometers (outside, inside, depth)
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Dial indicators
- Measurement Techniques
  • 1. Gauge R&R (Repeatability and Reproducibility)
  • 2. Angular measurement
  • 3. Thread measurement
  • 4. Surface finish measurement
  • 5. Linear and dimensional measurement
Topic 4: Inspection and Test33%- Sampling
  • 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 2. OC curves
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling concepts (lot, sample size)
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing
- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. First Article Inspection (FAI)
  • 3. In-Process Inspection (IPI)
  • 4. Final Inspection
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Drawing types and views
  • 3. Material and finish specifications
  • 4. Dimensioning and tolerancing (GD&T basics)

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ASQ Certified Quality Inspector Sample Questions (Q191-Q196):

NEW QUESTION # 191
A fast and easy method to determine or approximate the curvature profile of a corner is to use what types of tool or gage?
Response:

Answer: A


NEW QUESTION # 192
You are using an oscilloscope to measure the output of a circuit. Waveform can be measured or determined with this equipment. Which of the following measurements can also be measured or determined with this equipment?
Response:

Answer: B


NEW QUESTION # 193
If 2x + x = 20, which of the following is true?
Response:

Answer: A


NEW QUESTION # 194
One method to verify personal protective equipment is being used is:
Response:

Answer: A


NEW QUESTION # 195
When destructive testing is required to assess product quality, for which of the following reasons are sampling plans used?
Response:

Answer: B


NEW QUESTION # 196
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