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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Nonconforming product control
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Material Review Board (MRB)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Cost of quality (prevention, appraisal, failure)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
Topic 2: Inspection and Test33%- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. Receiving Inspection
  • 3. Final Inspection
  • 4. First Article Inspection (FAI)
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Drawing types and views
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Material and finish specifications
- Sampling
  • 1. OC curves
  • 2. Sampling concepts (lot, sample size)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. AQL (Acceptable Quality Level)
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Liquid penetrant testing
  • 3. Visual inspection
Topic 3: Technical Mathematics19%- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Algebra
  • 1. Linear equations
  • 2. Ratio and proportion
  • 3. Transposition of formulas
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
Topic 4: Metrology26%- Calibration
  • 1. Out-of-calibration procedures
  • 2. Calibration systems and schedules
  • 3. Traceability to national standards (NIST)
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Thread measuring wires
  • 3. Optical comparators (shadow graphs)
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Surface plates and height standards
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Gauge R&R (Repeatability and Reproducibility)
  • 3. Thread measurement
  • 4. Linear and dimensional measurement
  • 5. Angular measurement
- Common Measurement Tools
  • 1. Dial indicators
  • 2. Gauge blocks
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Calipers (dial, digital, vernier)
  • 5. Micrometers (outside, inside, depth)
  • 6. Height gauges

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ASQ Certified Quality Inspector Sample Questions (Q176-Q181):

NEW QUESTION # 176
A lot of raw material is received at a Pharmaceutical company. It is assigned a lot number which is tied to the manufacturer's lot number. This unique lot number will be used to identify the material because:
Response:

Answer: A


NEW QUESTION # 177
One of the purposes of the audit scope is to limit the audit investigation by establishing:
Response:

Answer: B


NEW QUESTION # 178
Cylindricity is what type of tolerance when referring to geometric dimensioning and tolerancing?
Response:

Answer: B


NEW QUESTION # 179
A standard micrometer will have how many pitch threads per inch?
Response:

Answer: A


NEW QUESTION # 180
The two biggest factors for deciding what calibration interval to assign your equipment are which of the following?
I) The company's calibration policy.
II) The calibration budget.
III) How often the measuring device is used.
IV) Where the measuring device is used.
Response:

Answer: B


NEW QUESTION # 181
......

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